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Fourgroup Full-App 2 - User Manual

Fourgroup Full-App 2
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PR .T : FG006234
USE AND INSTALLATION HANDBOOK
Date : 27/07/15
Rev. 02 Sw. 9.8
FOURGROUP s.r.l. - Via Enrico Fermi, 8 - 35020 Polverara (PD) - ITALY
Tel. +39.049.9772407 - Fax. +39.049.9772289 - www.fourgroup.it - info@fourgroup.it
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Summary

1. WARNINGS

Safety Symbols and Cautions

Explains danger, warning, and caution symbols for potential hazards and operational advice.

Manual Overview and Scope

Provides information for proper installation, use, and maintenance of the FULL-APP 2 unit.

3. HANDLING

Handling, Storage, and Inspection

Instructions for careful handling, proper storage, and visual inspection after unpacking.

4. GENERAL DESCRIPTION

Product Overview and Key Features

Describes the FULL-APP2 panel, its general features, and configurable settings.

Operating Modes Overview

Details the CLEAN, DARK, DIGIT, and MULTITANK operating modes for pump control.

5. INSTALLATION

Mounting and Cable Installation Procedures

Guidance on fixing the control panel and securing cables, including safety notes.

Electrical Connection Guidelines

Instructions for connecting the line of supply current and motor power supply.

Installation Safety Precautions

Attention to display connection, panel opening, and proximity to flammable liquids.

6. LIGHT INDICATIONS AND BUTTONS

Control Panel Button Functions

Explains the functionality of each button on the control panel interface.

LED Indicator Status Meanings

Explains the meaning of the LED indicators for automatic mode, alarms, and power status.

7. DISPLAYS

Menu Navigation Flowchart

Illustrates the horizontal and vertical parameter navigation structure.

Startup Display Sequence and Main Screen

Details the display sequence upon power-on and the default main display.

Viewing Pump Parameters on Display

Describes how to access and view parameters for Pump 1 and Pump 2.

8. GENERAL OPERATION

Programming Mode Entry and Navigation

How to enter programming mode, handle passwords, and navigate menus.

9. PARAMETER SETTING

Modifying and Saving Parameter Values

Step-by-step guide to changing parameter values and saving the settings.

10. GENERAL SETTINGS

Language Selection for Alarms

How to choose the language for alarm messages and the factory default.

Delay After Power Return Configuration

Setting a delay before reactivating the control panel after a power cut.

Enable 4-20 mA Input Activation

Activating/deactivating the 4-20mA signal reading device for DIGIT mode.

10. GENERAL SETTINGS

4-20 mA Sensor Unit of Measurement

Selecting units for 4-20mA sensor display (bar or meters).

4-20 mA Sensor Full Scale Setting

Setting the full scale range for the 4-20mA sensor.

Enable Max 4-20 mA Pump Start

Enabling pump start when maximum level/pressure is reached via 4-20mA.

4-20 mA Sensor Zero Calibration

Choosing between auto or manual setting for the 4-20mA sensor's relative zero.

Learn Zero Setting for 4-20 mA

Automatically setting the relative zero for level/pressure for the 4-20mA sensor.

10. GENERAL SETTINGS

Manual Zero Setup for 4-20 mA Sensor

Manually setting the relative zero for the 4-20mA sensor.

Minimum Level;Pressure Alarm Setting

Setting level/pressure to trigger a minimum alarm and stop pumps.

Pump Start Level Configuration

Setting level/pressure thresholds to start Pump 1 or Pump 2.

10. GENERAL SETTINGS

Pump Stop Level Configuration

Setting level/pressure thresholds to stop Pump 1 or Pump 2.

Max Level;Pressure Alarm Configuration

Setting level/pressure to trigger a maximum alarm.

10. GENERAL SETTINGS

Filter Reading Coefficient Adjustment

Adjusting delay for 4-20mA signal reading to stabilize it.

Alarm Float (Hi-Flt Pumps ON) Functionality

Deciding the functionality of the alarm float for consensus alarm.

Pump Start Delay Settings (P1-P2)

Setting a time delay for the restart of pumps after the starting condition is met.

10. GENERAL SETTINGS

Pump Stop Delay Setting

Setting a time delay for stopping pumps after the stopping condition is met.

Voltage Alarm Enable and Settings

Activating/deactivating alarms relative to Mains Power Voltage (Vmax, Vmin).

10. GENERAL SETTINGS

Voltage Alarm Delay Setting

Setting a delay time for the activation of the voltage alarm.

Frequency Settings and Alarms

Setting Mains Frequency and managing frequency difference alarms.

10. GENERAL SETTINGS

Pump Self-Test and Time Settings

Setting timer for periodic self-test and its duration for pumps.

Manual Operation Modes Configuration

Setting the operating mode for manual buttons (Operator Presence vs. Timed).

10. GENERAL SETTINGS

Pump Simultaneity and Rotation Settings

Setting max simultaneous pumps and pump rotation modes.

10. GENERAL SETTINGS

Pump Swap Timer Configuration

Setting a timer for swapping pump starting priority.

Dry Running Alarm Restart Settings

Configuring delays for automatic restarts after dry running alarms (Restart 1-3).

10. GENERAL SETTINGS

Dry Running Alarm Restart Setting 4 and Exclusion

Configuring delay for the 4th restart and option to exclude further restarts.

Display Timeout and Password Setting

Setting inactivity time for display timeout and programming password.

11. SETTINGS PUMPS

Pump 1 Configuration Parameters

Setting all operational parameters relative to Pump 1.

Pump 2 Configuration Parameters

Setting all operational parameters relative to Pump 2.

11. SETTINGS PUMPS

Pump 1 Alarm Delay Settings (Current;Cosø)

Setting time delays for Pump 1 alarms related to current and Cosø.

Max Continuous Working Alarm Configuration

Enabling/disabling the alarm for maximum continuous pump operation.

11. SETTINGS PUMPS

Max Continuous Working Time Setting

Setting the maximum time of continuous pump operation before alarm.

Max Starts Per Minute Alarm Configuration

Enabling/disabling and setting max starts per minute alarm.

11. SETTINGS PUMPS

Max Starts Per Hour Alarm Configuration

Enabling/disabling and setting max starts per hour alarm.

Max Klixon Interventions Alarm Configuration

Enabling/disabling alarm for maximum Klixon events on the pump.

11. SETTINGS PUMPS

Max Klixon Events for Pump 1 Setting

Setting the maximum number of Klixon events Pump 1 can handle.

Service Request Alarm Configuration

Enabling/disabling and setting max working hours for maintenance alert.

11. SETTINGS PUMPS

Automatic Pump 1 Electrical Parameter Setup

Automatically setting main electrical parameters (current, Cosø) for Pump 1.

Pump 1 Max Current Setting

Setting the maximum allowed current consumption (overcurrent) for Pump 1.

11. SETTINGS PUMPS

Pump 1 Min Current and Cosø Settings

Setting minimum current and Cosø values for Pump 1.

Copy Pump 1 Settings to Pump 2

Copying all configured Pump 1 parameters to Pump 2.

12. OPERATING PROGRAMS

Program DARK Mode Configuration

Activating/deactivating the DARK operating mode for pumps.

Program CLEAN Mode Configuration

Activating/deactivating the CLEAN operating mode for pumps.

12. OPERATING PROGRAMS

Program DIGIT Mode Configuration

Activating/deactivating the DIGIT operating mode for pumps.

Program MULTITANK Mode Configuration

Activating/deactivating the MULTITANK operating mode for pumps.

DARK Mode Empty;Fill Setting

Setting the operating mode for DARK program to empty or fill.

Enable DARK Operating Mode

Enabling or disabling the DARK operating mode for all pumps.

12. OPERATING PROGRAMS

Enable CLEAN Operating Mode

Enabling or disabling the CLEAN operating mode for all pumps.

DIGIT Mode Empty;Fill Setting

Setting the operating mode for DIGIT program to empty or fill.

Enable DIGIT Operating Mode

Enabling or disabling the DIGIT operating mode for all pumps.

12. OPERATING PROGRAMS

Pump 1 Operating Mode Selection

Selecting operating modes (CLEAN, DARK, DIGIT) for Pump 1.

Pump 2 Operating Mode Selection

Selecting operating modes (CLEAN, DARK) for Pump 2.

Enable MULTITANK Operating Mode

Enabling or disabling the MULTITANK operating mode.

13. GSM MODEM SETTING

Station Name Configuration

Assigning a name to the control panel/system for SMS replies.

GSM Modem Enable;Disable Control

Enabling or disabling the GSM modem functionality.

Phone Number 1 Configuration

Setting the first phone number for SMS messages and remote control.

13. GSM MODEM SETTING

Phone Number 2 Configuration

Setting the second phone number for SMS messages and remote control.

Phone Number 3 Configuration

Setting the third phone number for SMS messages and remote control.

GSM Connection Test Procedure

Verifying GSM communication with the entered phone numbers.

14. ALARM SETTING

Sound Alarm Configuration and Mode

Setting the operating mode (Off, On, Pulsed) for the audio alarm output.

Sound Alarm Output Configuration

Setting which specific alarms activate the sound alarm output.

14. ALARM SETTING

Alarm Type Activation Overview

Table detailing 18 alarm types and their activation settings for outputs.

14. ALARM SETTING

Visual Alarm Output Configuration

Setting the operating mode for the visual alarm output.

Relay 1 Alarm Output Configuration

Setting the operating mode for the Q1 alarm output relay.

14. ALARM SETTING

Relay 2 Alarm Output Configuration

Setting the operating mode for the Q1 alarm output relay 2.

GSM Alarm Configuration and Mode

Defining which alarms send SMS and to which phone numbers.

15. ELECTRIC CONNECTIONS

Main Board Terminal Connections Diagram

Diagram showing connections for sound alarm, 4-20mA input, relays, and probes.

Pump Input and Probe Connections Diagram

Connections for commands, protection inputs, Klixon, and level probes.

15. ELECTRIC CONNECTIONS

GSM Board Terminal Connections Diagram

Details connections for supply, visual alarm, and inputs on the GSM board.

SIM Card Insertion Procedure

Step-by-step guide for inserting the SIM card into the GSM module.

GSM Module LED Indicators Explained

Explains the meaning of LED indicators for GSM status.

Max Level Alarm Input (Black-Out)

Describes the additional input for max level alarm during black-out events.

16. APPLICATION EXAMPLES

DARK Mode Application Examples

Example connection diagrams for DARK mode in empty and fill tank scenarios.

16. APPLICATION EXAMPLES

CLEAN Mode Application Examples

Example connection diagrams for CLEAN mode in empty tank scenarios.

16. APPLICATION EXAMPLES

CLEAN Mode (Cosø) Application Example

Example diagram for CLEAN mode with Cosø measurement in empty tank.

16. APPLICATION EXAMPLES

CLEAN [fill] Mode Application Example

Example connection diagram for CLEAN mode in fill tank scenario.

DIGIT [empty] Mode Application Example

Example connection diagram for DIGIT mode in empty tank scenario.

16. APPLICATION EXAMPLES

DIGIT Mode [empty] (4-20 mA) Example

Example diagram for DIGIT mode with 4-20mA input in empty tank.

DIGIT Mode [fill] Application Example

Example connection diagram for DIGIT mode in fill tank scenario.

16. APPLICATION EXAMPLES

MULTITANK: CLEAN;CLEAN Example

Example for MULTITANK with two CLEAN pumps in empty tanks.

MULTITANK: CLEAN;DARK Example

Example for MULTITANK with CLEAN and DARK pumps in empty tanks.

16. APPLICATION EXAMPLES

MULTITANK: DARK;DARK Example

Example for MULTITANK with two DARK pumps in empty tanks.

MULTITANK: DIGIT;CLEAN Example

Example for MULTITANK with DIGIT and CLEAN pumps in empty tanks.

17. STOP OF THE PUMPS

Motor Stop Causes and Methods

Lists the various ways the motor stop can occur (manual, automatic, interlock).

18. MAINTENANCE

Maintenance Requirements and Safety

Notes no routine maintenance required; work by qualified personnel only.

19. WASTE DISPOSAL

Environmental Disposal Procedures

Customer responsibility for proper disposal according to local regulations.

20. SPARE PARTS

Spare Parts Ordering and Usage Guidelines

Guidelines for ordering and using original spare parts to avoid issues.

21. CONFORMITY DECLARATION

Manufacturers Compliance Statement

States compliance with EU directives and harmonized standards.

Authorized Technical Representative

Identifies the person authorized to compile technical documentation.

22. GENERAL CONDITIONS OF SALE

Quotes, Orders, and Order Confirmation Terms

Defines terms for quotes, orders, and binding sales agreements.

Price, Payment, and Delivery Terms

Specifies conditions for prices, payment schedules, and delivery deadlines.

Order Suspension and Cancellation Policies

Outlines procedures and costs related to order suspension or cancellation.

22. GENERAL CONDITIONS OF SALE

Claims, Warranty, and Liability Provisions

Covers procedures for claims, warranty terms, exclusions, and liability limitations.

Applicable Law and Agreement Form

Defines governing law, jurisdiction, and agreement formalities.

Fourgroup Full-App 2 Specifications

General IconGeneral
BrandFourgroup
ModelFull-App 2
CategoryControl Panel
LanguageEnglish

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