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Magnetek Impulse G+ series 4 User Manual
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IMPULSE®•G+ & VG+ Series 4 Instruction Manual - February 2017
3-12
Figure 3-6: Connecting Main Circuit T
erminals
4810 and 41
090
* Connect optional DBU to terminals +
3 and –
51
53
Table of Contents
Default Chapter
3
Product Safety Information
3
DANGER, WARNING, CAUTION, and NOTE Statements
4
Service Information
5
Table of Contents
7
Chapter 1: Introduction
13
How to Use this Manual
16
Introduction
17
Assessing the System Requirements
17
Assessing the Drive Environment
17
IMPULSE®•G+ & VG+ Series 4 General Specifications
18
AC Reactor Specifications
20
S4IF Interface Specifications
24
S4I and S4IO Option Specifications
24
Chapter 2: Installation
27
IMPULSE®•G+ & VG+ Series 4 System Components and External Devices
30
Long Time Storage
31
Installing the Drive
33
Multiple Drive Installation (Side-By-Side Installation)
35
Drive Derating Data
36
Temperature Derating
36
Dimensions for Ip00/Open Chassis Enclosures
36
Chapter 3: Wiring
41
IMPULSE®•G+ & VG+ Series 4 Wiring Practices
43
Suggested Circuit Protection Specifications and Wire Size
46
Power Circuit Wiring Procedures
49
Main Circuit Connection Diagram
50
Terminal Block Configuration
53
Insulation Barrier
55
Grounding
55
Interface Circuit Board
57
S4IF DIP Switches and Jumper
57
Dip Switches
58
Sinking/Sourcing Mode Selection for Safe Disable Inputs
59
Control Circuit Terminals
60
S4IF Control Circuit Terminal Diagrams
61
Safe Torque off
62
Wiring the Encoder Circuit
64
Encoder Circuit Wiring Procedures
64
Encoder Wiring Diagrams and Information
65
Chapter 4: Getting Started
67
Overview
69
Checks before Powering
69
Precautions
69
Using the Keypad
70
Keypad LED and Button Functions
71
Parameters
72
Parameter Modes
73
Initialization Set-Up
75
Parameter Access Level (A01-01)
75
Control Method Selection (A01-02)
75
X-Press Programming
76
Motion (A01-03)
76
Speed Reference (A01-04)
76
Initialize Parameters (A01-05)
81
Password Entry (A01-06)
81
User Parameters (A02-01 through 32)
82
Auto-Tuning
83
Standard Auto-Tune (T01-01 = 0) Instructions
84
Non-Rotational Auto-Tune (T01-01 = 1) Instructions
85
Terminal Resistance Auto-Tune (T01-01 = 2) Instructions
86
Non-Rotational 2 Auto-Tune (T01-01 = 4) Instructions
86
Chapter 5: Programming Advanced Features
87
Introduction
89
Application
89
Preset Reference
89
Reference Limits
91
Sequence/Reference Source
92
Stop Method
93
Decel to Stop (B03-03=0)
93
Coast to Stop (B03-03=1)
94
Decel W/Timer (B03-03=4)
94
Motor Rotation Change
95
Zero-Speed Operation
95
Input Scan Time
95
LO/RE Run Select
95
Acceleration/Deceleration
98
Accel/Decel Time Switching Frequency
99
Jump Frequencies
99
Special Functions
101
Quick Stop
102
Reverse Plug Simulation
103
Micro-Speed
104
End of Travel Limits
105
Phantom Stop
106
Load Sharing/Torque Following - 2 or more Mechanically Coupled Motors
106
Klixon
107
Hook Height Measurement
108
Electronic Programmable Limit Switches (EPLS)
109
Lower Limit/Upper Limit Bypass MFDI
110
Load Float
112
Load Check II
112
V/F Operation (A01-02 = 00)
112
OLV and FLV Operation (A01-02 = 02 and 03)
113
Load Check II Set up (C05-01 = 09)
113
Swift-Lift™ & Ultra-Lift
116
Swift-Lift
116
Ultra-Lift
116
Adaptive Ultra-Lift
116
Configuring the Swift-Lift & Ultra-Lift Function
118
Torque Limit
119
Anti-Shock
121
No-Load Brake Hoist (VG+)
123
E-Lift (VG+)
127
Digital Input Option Set-Up (DI-A3 and S4IO)
129
Weight Measurement
130
System Tare and Calibration for Weight Measurement
131
Setting up U01-29 to Display Actual Weight
131
Weight Measurement Design Considerations
131
Slack Cable Detection
132
Snap Shaft Detection
134
Brake Delay Timers
135
Timer Function
135
Maintenance Timer
136
Inching Control
137
Index Function
138
Tuning
141
DC Injection
141
Motor Slip Compensation
142
Torque Compensation
142
Automatic Speed Regulator (ASR) Tuning
143
Torque Control
147
Speed/Torque Control Switching
148
S-Curve Acceleration/Deceleration
151
Carrier Frequency
152
Hunting Prevention
153
Motor Parameters
154
Voltage/Frequency Pattern
154
Motor Set-Up
159
Test Mode Configuration
160
Option Card Parameters
161
Encoder (PG) Option Set-Up
161
Analog Input (AI-A3) Option Set-Up
164
Analog Output (AO-A3) Option Set-Up
165
Digital Output (DO-A3) and S4IO Option Set-Up
166
Profibus-DP Communication Option Card Set-Up
168
Ethernet Option Card Set-Up (Ethernet IP & Modbus TCP/IP)
170
Terminal Parameters
172
Digital Inputs
172
F1 and F2 Keys Function Selection
175
Digital Outputs
176
Digital Outputs-Alarm/Fault Annunciate (H02-01-03=40)
180
Analog Inputs
183
Analog Outputs
186
Serial Communication Set-Up
188
Pulse Train Input/Output
190
Protection Parameters
191
Motor Overload
191
Power Loss Ride Thru
192
Stall Prevention
193
Speed Agree
195
Test Mode
197
Torque Detection
198
Hardware Protection
201
Automatic Fault Reset
204
Fault Latch Selection
206
Operator Parameters
207
Monitor Selection
207
Keypad Key Selection
210
Maintenance History
213
Copy Function
214
Monitor Parameters
217
Chapter 6: Troubleshooting
223
Troubleshooting the Drive
225
Maintenance and Inspection
225
Troubleshooting Encoder Related Faults
238
Fault Code: DEV- Speed Deviation Fault
238
Fault Code: PGO-X-S/PGO-X-H-Pulse Generator Signal Fault
239
Fault Code: BE1-Rollback Fault
240
Fault Code: BE2-Torque Proving Fault
240
Fault Code: BE3-Brake Release Fault
241
Alarm Code: BE6-Brake Proving Alarm
242
Alarm Code: BE8-Brake Slipping Alarm
242
Fault Code: OC-Over Current Fault
244
Fault Display and Corrective Actions at Auto-Tuning
245
Troubleshooting Option Card Related Faults
247
Drive-Side Error Codes
247
Copy Function Related Faults
250
Tasks, Errors, and Troubleshooting
250
Power Section Check
252
S4IF Replacement Procedure
253
4
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Magnetek Impulse G+ series 4 Specifications
General
Brand
Magnetek
Model
Impulse G+ series 4
Category
Controller
Language
English
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