Einspritzventil
Repair / Disassembly and reassembly
A5.05. 07.09.01.01
7500
M20
en / 31.07.2000 IB022270 2/2
07
Ĺ
Sequence of operations:
1. Disassembly
1.1 Loosen nut (Fig. 1/1) and relieve pressure spring (2) by
unscrewing setting spindle (3).
1.2 Loosen and screw off nozzle nut (4) by turning to the left.
1.3 Remove nozzle element (5) with needle, without
damaging the lapped surfaces or coming into contact
with the fingers. Take care of cylindrical pin (6).
1.4 Unscrew adjusting screw, check pressure spring and
compression bolt (7) visually.
1.5 Clean all parts with gas oil.
1.6 Insert nozzle needle with gas oil into the nozzle element
and check whether the nozzle needle falls onto the seat
through its own weight. If the needle hangs or sticks,
replace it together with the element.
1.7 Subject all parts, especially seat and contact faces, to a
visual inspection. Replace defective parts.
2. Reassembly
2.1 Wipe all contact faces dry with clean paper.
2.2 Renew O-ring seal (8).
2.3 Coat thread of the fuel injector housing and the recess of
the nozzle element with Molykote paste “G-Rapid Plus”.
2.4 The reassembly of the fuel injector is carried out in
reverse order to the disassembly procedure.
2.5 Tighten nozzle nut (4) with a torque of
M = 250
-20
Nm.
2.6 Adjust fuel injector in accordance with 07.08.01.nn.
3
1
2
4
5
8
7
6
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