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Grove RT9130E-2
Manitowoc Grove RT9130E-2 User Manual
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5-33
RT9130E-2 OPERATOR MANUAL
M
AINTENANCE AND
LUBRICATION
5
Published 3-1-2018, Control # 559-03
GROVE
FIGURE
5-
12
101
100
71
17-15
71
17-41
102
102
194
196
Table of Contents
Table of Contents
7
Section 1
15
Customer Support
15
General
15
Safety Information
16
Noise/Vibration Test Results
16
Noise Level Test Results
16
Vibration Level Test Results
16
Serial Number Location
17
List of Specifications
21
General
21
Dimensions
21
Capacities
21
Torque Converter
21
Transmission
21
Engine
21
Axles
21
Brakes
21
Wheels and Tires
21
Hydraulic Pumps
22
Hoists
22
Wire Rope (Hoist Cable)
25
General
25
Environmental Conditions
25
Dynamic Shock Loads
25
Lubrication
25
Precautions and Recommendations During Inspection or Replacement
25
Wire Rope Inspection (Running Ropes and pendant Cables)
26
Wire Rope Inspection/Replacement (All Wire Rope)
27
Seizing Wire Rope
27
Installing 35X7 Class Wire Rope
28
Section 2
31
Safety Messages
31
General
32
Safety Alert Symbol
32
Signal Words
32
Safety Decals
32
Accidents
32
Operator Information
32
Operator Qualifications
33
Operational Aids
34
Rated Capacity Limiter (RCL) Systems (if Equipped)
34
Anti-Two-Blocking Device
34
Working Area Limiter (if Equipped)
35
Crane Stability/Structural Strength
36
Load Charts
36
Work Site
36
Wind Forces
37
Wind Speeds
37
Lifting Operations
50
Counterweight
51
Outrigger Lift off
51
Multiple Crane Lifts
51
Tilt-Up Panel Lifting
51
Pile Driving and Extracting
52
Crane Equipment
52
Crane Inspection
52
Electrocution Hazard
53
Set-Up and Operation
54
Electrocution Hazard Devices
54
Electrical Contact
55
Special Operating Conditions and Equipment
55
Grounding the Crane
55
Personnel Handling
56
Environmental Protection
57
Maintenance
57
Service and Repairs
57
Lubrication
58
Tires
59
Hoist Rope
59
Synthetic Hoist Rope
59
Wire Rope
59
Sheaves
60
Batteries
61
Super Capacitor (if Equipped)
61
General Maintenance
61
Transporting the Crane
62
Travel Operation
62
Work Practices
63
Personal Considerations
63
Crane Access
63
Job Preparation
63
Working
64
Lifting
65
Hand Signals
66
Boom Extension
68
Parking and Securing
68
Shut-Down
68
Cold Weather Operation
69
Temperature Effects on Hook Blocks
69
Temperature Effects on Hydraulic Cylinders
69
Overload Inspection
70
Boom Inspection
72
Superstructure Inspection
74
Carrier Inspection
76
Steering Column
83
Controls and Indicators
83
Drive Axle Selector Switch
84
Turn Signal Lever and Windshield Wiper/Washer/Headlight /Horn Controls
84
Steering Column Tilt/Telescope Lever
84
Park Brake Control Switch
84
Headlights Switch
84
Hazard Lights Switch
85
Engine Diagnostic and Engine Speed Control Switches
85
Ignition Switch
85
Transmission Shift Lever
85
Cab Overhead Controls
86
Skylight Window Latch
86
Skylight Wiper and Wiper Motor
86
Skylight Sunscreen
86
Overhead Light
86
Cab Circulating Fan
86
Right Side Window Latch
86
Overhead Control Panel
87
Heater/Air Conditioner Fan Switch
87
Heater Control Switch
87
Air Conditioner Switch
87
Skylight Wiper Switch
87
Dimmer Switch
87
Work Lights Switch
87
Boom Lights Switch (Optional)
87
Crane Function Power Switch
87
Hoist Rotation Indicator Display
88
Exhaust System Cleaning Switch (Tier 4 Engines Only)
88
Boom Tele-1 / Tele-2 Select Switch & Indicator
88
Boom Manual/Auto Switch
88
Steering Column Indicator and Gauge Display
90
Swing Brake Engaged
91
Parking Brake Engaged
91
Light Malfunction
91
Emergency Stop
91
Hydraulic Oil High Temperature
91
Transmission Warning
91
Low Steer Pressure
91
Left Turn Signal Indicator
91
Low Brake Pressure
91
Electronic Module Control
91
LCD Display
92
Engine Stop
92
Engine Warning
92
Exhaust System Cleaning (Tier 4 Engines Only)
92
Right Turn Signal Indicator
93
Inhibit Cleaning
93
Diesel Exhaust Fluid (Tier 4F Engines Only)
93
High Exhaust System Temperature
93
Engine Wait to Start
93
Four-Wheel Drive Engaged
93
Interaxle Locked
93
Rear Wheels Not Centered Indicator
93
Engine Coolant Temperature Gauge
93
Fuel Gauge
93
Battery Charge Indicator
94
Voltmeter
94
Tachometer
94
Control Seat Assembly - Single Axis
95
Main Hoist Control (Single Axis Option)
95
Boom Lift Control (Single Axis Option)
95
Boom Lift and Main Hoist Control Lever (Dual Axis Option - Not Shown)
95
Main Hoist Speed Selector Switch
95
Auxiliary Hoist Control (Single Axis Option)
96
Swing Control (Single Axis Option)
96
Swing and Telescope or Swing and Auxiliary Hoist Control Lever (Dual Axis Option-Not Shown)
96
Auxiliary Hoist Speed Selector Switch (Optional)
96
Rear Steer Switch
96
Swing Brake Control Switch
96
Axle Differential Lock Control Switch (Optional)
96
Cab Door Release
97
Seat Back Adjustment
97
A/C Heater, Climate Control
97
Seat Slide Lever
97
Seat Frame Slide Lever
97
Armrest Adjustment
97
Hoist Rotation Indicators (HRI)
97
HRI Display
97
Cab Tilt Switch
97
Luffing Jib Raise/Lower Switch (Optional)
98
Luffing Jib On/Off Switch (Optional)
98
Two-Speed Swing Switch
98
Armrest Switch (Not Shown)
98
Seat Switch (Not Shown)
98
Side Control Panel
98
Rated Capacity Limiter (RCL) and Work Area Definition System Control Panel
99
Rated Capacity Limiter (RCL) Bypass Switch
99
Emergency Stop Switch
99
Transmission Oil Temperature Gauge
99
Turntable Pin Swing Lock Control
99
12V Receptacle
99
Diagnostic Connector
99
Bubble Level Indicator
99
Hose Reel Brake Indicator
99
Boom Not Sync Indicator
99
Hoist Minimum Wrap Indicator (Optional, Standard W/Ce)
100
Cold Weather Indicator (Optional)
100
Telescope Cylinder Charge Indicator (if Equipped)
100
Ambient Temperature Indicator (Optional)
100
Outrigger Control
100
Cab Outrigger Control
100
Foot Pedal Controls
101
Swing Lock Pedal
101
Swing Brake Pedal
101
Telescope Control Foot Pedal
102
Service Brake Foot Pedal
102
Foot Throttle Pedal
102
Miscellaneous Controls and Indicators
103
Fuse Panel
103
Buzzer
103
Rated Capacity Limiter (RCL) Emergency Override Switch (Non-CE Certified Cranes)
103
Rated Capacity Limiter (RCL) Emergency Override Switch and Indicator (CE Certified Cranes)
104
Rated Capacity Limiter (RCL) Internal Light Bar (Optional-Not Shown)
104
Strobe Light or Beacon (Optional-Not Shown)
104
Backup Alarm (Not Shown)
104
Emergency Exit
104
Rated Capacity Limiter (RCL) Emergency Override Switch and Indicator
104
Cranes)
104
Operating Procedures
105
Pre-Starting Checks
105
Cold Weather Operation
105
Crane Warm-Up Procedures
108
Engine
108
Transmission
108
Hoist
109
Swing Drive and Turntable Bearing
109
Axles
109
Hydraulic Oil System
109
Engine Operation
109
Starting Procedure
110
Battery Disconnect Switch
110
Cold Engine
110
Warm Engine
111
Idling the Engine
111
Racing the Engine
111
Shutdown Procedure
111
Crane Travel Operation
112
Traveling - General
112
Traveling - Towing/Pulling
113
Traveling - Being Towed/Pulled
113
Travel on Slopes
114
Traveling with Elevated Boom
114
Traveling with Jib And/Or Inserts Erected
115
Extended Travel
116
Traveling - Forward
116
Traveling - Reverse
117
Steering
117
Front Wheel Steering
117
Rear Wheel Steering
117
Four Wheel Steering
117
Crabbing
117
Four-Wheel Drive Operation
118
Differential Lock Operation (Optional)
118
General
118
Operation
119
Axle Oscillation Lockouts Operation
119
General Crane Operation
119
Pump Drive
119
Control Lever Operation
120
Preload Check
120
Using Your Load Chart
120
Proper Leveling of the Crane
121
Setting the Outriggers
121
Outrigger Monitoring System (OMS) (Optional)
122
Engaging the MID-Extend Lock Pin
123
Stowing the Outriggers
123
Stowing the MID-Extend Lock Pin
123
Swinging the Boom
123
Elevating and Lowering the Boom
124
Telescoping the Boom
124
Lowering and Raising the Hoist Cable
125
Raising and Lowering the Hydraulic Jib
125
Operational Aids
126
Rated Capacity Limiter (RCL) System
126
Control Lever Lockout System
127
Stowing and Parking
127
Unattended Crane
128
General
129
Installing Cable on the Hoist
129
Cable Reeving
130
Boom Cable Reeving
131
Dead-End Rigging/Wedge Sockets
131
Installing Wedge and Socket
131
Anti Two Block (A2B) Switch
138
Lock
138
Unlock
138
Before Operation
138
Counterweight Removal and Installation
140
Counterweight Stand Installation
140
Standard and Heavy Counterweight and Auxiliary Hoist Structure
140
Counterweight Stand Removal
144
Outrigger Box Removal and Installation
145
Bleed Valve Operation
145
Procedure
145
Removal
145
Installation
146
Removing and Installing the Swingaway Jib
147
Removal
147
Installation
148
Connecting and Disconnecting Hydraulic Boom Extension
153
Connecting
153
Connecting and Disconnecting Hydraulic
153
Boom Extension
153
Disconnecting
154
Swingaway Mounting Adjustment
154
Jib-With Inserts
154
Assembly of Jibs
156
Installing the 26 M (85 Ft)/34 M (112 Ft) Jib
156
Installing/Removing 8 M (26 Ft) Inserts
157
Hydraulic Connection on the Boom Inserts
159
Electrical Connection on the Boom Inserts
159
Folding Out/In the Deflection Sheaves on the 8 M (26 Ft) Sections
160
Positioning/Removing Hoist Cable
160
Setting Folding Swingaway Extension Offset
161
General
163
Environmental Protection
163
Lubricants and Lubrication Intervals
163
Standard Lubricants
165
Arctic Lubricants and Conditions
166
Surface Protection for Cylinder Rods
169
Wire Rope Lubrication
169
Lubrication Points
170
Cranelube
170
Cummins Oil Registration List
170
Safety
170
Steering and Suspension
171
Axles
173
Drive Train
175
Drive Train (Continued)
177
Turntable
179
Cab Tilt
181
Outriggers
183
Boom (Continued)
185
Boom (Continued)
188
Hoist
192
Hydraulic
194
Diesel Exhaust Fluid (DEF)
196
Instructions for Accessing Lubrication Points on Boom
198
Carwell® Rust Inhibitor
199
Protecting Cranes from Rusting
199
Cleaning Procedures
199
Inspection and Repair
200
Application
200
Areas of Application
200
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Service And Maintenance Manual
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Manitowoc Grove RT9130E-2 Specifications
General
Brand
Manitowoc
Model
Grove RT9130E-2
Category
Construction Equipment
Language
English
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