MELAG MELAquick 12+ User Manual

User Manual
MELAquick
®
12+
MELAquick
®
12+ p
Steam sterilizer
from software version 5.20
0197
EN
Dear customer,
We thank you for your confidence demonstrated by the purchase of this MELAG product. As an owner-run and operated
family concern founded in 1951, we have a long history of successful specialization in hygiene products for practice-
based use. Our focus on innovation, quality and the highest standards of operational reliability has established MELAG
as the world’s leading manufacturer in the instrument reprocessing and hygiene field.
You, our customer are justified in your demand for the best products, quality and reliability. Providing “competence in
hygiene” and “Quality – made in Germany”, we guarantee that these demands will be met. Our certified quality man-
agement system is subject to close monitoring: one instrument to this end is our annual multi-day audit conducted in ac-
cordance with ENISO13485. This guarantees that all MELAG products are manufactured and tested in accordance with
strict quality criteria.
The MELAG management and team.

MELAG MELAquick 12+ Specifications

General

Brand	MELAG
Model	MELAquick 12+
Category	Laboratory Equipment
Language	English

Summary

Safety Instructions

Qualified Personnel Requirements

Specifies that only trained and competent personnel should operate the sterilizer.

Setup, Installation, and Commissioning

Instructions for safe setup, installation, and commissioning by authorized personnel.

Power Cable and Plug Safety

Reprocessing and Sterilization Guidelines

Following manufacturer instructions for instrument reprocessing and sterilization.

Performance Specifications

Intended Use of the Sterilizer

Defines the intended applications for the steam sterilizer.

Sterilization Procedure Explained

Sterilization Program Details

Safety Equipment and Process Monitoring

Internal monitoring systems for safe sterilization.

Sterilization Program Performance Characteristics

Table detailing performance compliance with EN 13060.

Program Operation Overview

Program Flowchart

Operating Panel and Accessories

Operating Panel Functions

Detailed description of the operating panel's display and keys.

Installation Requirements

Installation Location and Environment

Requirements for the installation site and ambient conditions.

Space and Connection Requirements

Space Requirements for Device and Containers

Minimum clearances needed around the sterilizer and water containers.

Mains Electrical Connection

Requirements for connecting the device to the power supply.

Water Connection and Requirements

Details on water connections and feed water quality.

First Steps: Setup and Connections

Feed Water Supply Options

Details on using external containers or water treatment units.

Connecting Feed and Wastewater Containers

Initial Operation Procedures

Connecting Compressed Air (MELAquick 12+)

Switching On the Steam Sterilizer

Procedure for powering on the device for the first time.

Door Operation

Opening and Closing the Door

Detailed steps for opening and closing the sterilizer door.

Water Treatment Unit Configuration

Setting the Water Treatment Unit Mode

Sterilization Process

Load Preparation Guidelines

Instructions for cleaning, disinfecting, and preparing instruments.

Loading the Steam Sterilizer

Proper techniques for loading instruments into the chamber.

Program Selection and Execution

Selecting the Correct Sterilization Program

Choosing programs based on load type and packaging.

Advanced Sterilization Options

Starting the Sterilization Program

Procedure to initiate a selected sterilization cycle.

Monitoring and Aborting Programs

Program in Progress Monitoring

Manual Program Abort Procedure

Steps for aborting a program at any stage.

Program Abort Scenarios

Program Abort Before Drying Phase

Program Abort During Drying Phase

Logging and Data Management

Batch Documentation Overview

Importance and purpose of batch documentation for quality assurance.

Log Output Options

Available Output Media for Logs

Reading Logs via Computer Connection

Automated Log Output

Setting Up Automatic Log Output

Function Checks

Automatic and Manual Functional Checks

Batch-Related Helix Test Procedure

Feed Water Quality and Pre-heating Checks

Maintenance Procedures

Maintenance Intervals Schedule

Recommended schedule for device maintenance tasks.

Cleaning the Door Gasket and Chamber

Detailed instructions for cleaning the door gasket and sterilization chamber.

Preventative Maintenance

Replacing the Door Gasket

Step-by-step guide for replacing the door gasket.

Pause Times and Extended Stops

Operating Pauses and Required Measures

Decommissioning Procedures

Steps required to shut down the sterilizer for a long period.

System Malfunctions

Malfunction Messages and Event Numbers

Explanation of malfunction messages and their identification numbers.

Troubleshooting Common Errors

Poor Drying Results and Related Errors

Troubleshooting causes and solutions for poor drying results.

Door and Feed Water Supply Errors

Addressing errors related to door contact and feed water supply.

Feed Water and Wastewater Errors

Feed Water Supply Errors

Troubleshooting issues with feed water supply, including unit specifics.

Wastewater Tank Full Error

Procedure for handling the 'Wastewater tank full' message.

Water Quality and Output Errors

Feed Water Quality Errors

Troubleshooting high feed water conductivity and resin exhaustion.

Memory, Maintenance and Battery Errors

Log Memory Full and Maintenance Reminders

Battery Status and Malfunction Codes

Addressing low battery status and specific malfunction codes (F02, F04, F08).

Door, Hose and System Errors

Door Lock, Restart and Hose Errors

Water Treatment and Door Hinge Errors

Feed Water and Sensor Errors

Feed Water Container and Sensor Errors

Troubleshooting feed water container issues (F14) and sensor malfunctions (F18).

Water Supply and Voltage Errors

Quality, Power and Temperature Errors

Feed Water Quality and EMC Errors

Troubleshooting feed water quality (F25) and electromagnetic interference (F26/F27).

Power Supply and Pressure Drop Errors

Addressing power supply issues (F32, F33) and pressure drops (F33).

Door Seal and Temperature Sensor Errors

Troubleshooting door seal (F34) and temperature sensor (F33) errors.

Process and System Integrity Errors

Chamber Pressure, Overload and EMC Errors

Troubleshooting chamber pressure (F35), overload (F35), and EMC (F36) errors.

Data Inconsistency and Door Seal Errors

Compressed Air and Filter Plug Errors

Troubleshooting compressed air (MELAquick 12+) and filter plug (MELAquick 12+ p) issues.

Final Malfunction Checks

Temperature, Overload, and Door Errors

Troubleshooting temperature sensor (F51), overload (F51), and door seal (F51) errors.

Electromagnetic Interference Errors

Technical Tables

Nominal Value Tolerances

Table showing pressure and time tolerances for sterilization programs.

Pressure-Time Charts

Sterilization Program Pressure Charts

Feed Water Quality Standards

Minimum Requirements for Feed Water

Table specifying minimum quality requirements for feed water per EN 13060.

Technical Data

Electrical and Ambient Conditions

Water Connection Specifications