Nordson Encore Series User Manual

Table of Contents
iv
Part 1612500−02
E 2018 Nordson Corporation
Operation 4-1..............................................
Controller Interface 4-1......................................
Low Power Mode 4-1.....................................
Displays and LEDs 4-2....................................
Electrostatic Settings 4-2....................................
Select Charger Mode 4-2.................................
Custom Electrostatic Mode 4-3.............................
Classic Electrostatic Mode 4-3.............................
Classic Standard (STD) Mode 4-3........................
Classic AFC Mode 4-4..................................
Encore LT Nano Feedback Control Mode (NFC) 4-4...........
mA NFC Range and Settings 4-4.........................
kV NFC Range and Settings 4-4.........................
Powder Flow Settings 4-5....................................
Smart Flow Mode Settings 4-6.............................
Classic Flow Mode Settings 4-7............................
Spray Gun Operation 4-8....................................
Electrode Air Wash Operation 4-8..........................
Daily Operation 4-8.........................................
Startup 4-8..............................................
Purging 4-9..............................................
Shutdown 4-9............................................
Maintenance 4-10............................................
Cleaning Conical Nozzles and Deflectors 4-10.................
Cleaning Flat and Corner Spray Nozzles 4-12.................
Daily Maintenance 4-13....................................
Weekly Maintenance 4-13..................................
Troubleshooting 5-1........................................
Controller Faults 5-1........................................
General Troubleshooting Chart 5-2............................
Spray Gun Power Supply Resistance Test 5-6..................
Electrode Support Resistance Test 5-7........................
Gun Cable Continuity Test 5-8................................
Repair 6-1.................................................
Spray Gun Repair 6-1.......................................
Power Supply and Powder Path Replacement 6-1............
Gun Disassembly 6-1...................................
Power Supply Replacement 6-3..........................
Powder Path Replacement 6-3...........................
Powder Path Installation 6-4.............................
Gun Reassembly 6-5...................................
Changing From Conical to Flat or Corner Spray Nozzle 6-6.....
Cable Replacement 6-7...................................
Cable Removal 6-7.....................................
Cable Installation 6-9...................................
Trigger Switch Replacement 6-9............................
Switch Removal 6-9....................................
Switch Installation 6-10..................................
Electrode Support Assembly Replacement − XD Version 6-13
...
Electrode Support Assembly Replacement − SD Version 6-14...
Controller Repair 6-15........................................
Front Panel Components 6-15..............................
Rear Panel Components 6-16...............................

Nordson Encore Series Specifications

General

Maximum Output Voltage	100 kV
Power Source	Electric
Maximum Powder Output	20 lbs/hr (9.07 kg/hr)
Air Consumption	10-15 CFH (4.7-7.1 L/min)
Application	Powder coating
Technology	Electrostatic
Maximum Flow Rate	20 lbs/hr (9.07 kg/hr)
Weight	1.5 lbs (0.68 kg)