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STACK 990
PCME STACK 990 User Manual
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- PCME STACK 990 M
ANUAL: 77 -
QA and Calibrati
on
Start Ti
me
Duration
Max Reading
Senso
r
Av
erage
Test Res
ult
Exi
t
Calc
17.94
5.6315
7.3200
20
/
04
/
03
10
:
32
00
:
45
D
M
Y
h
m
ShortTerm
Cance
l
Back
Sens
or A
verage
Test Res
ult
Current Ca
l
New
Cal
Sav
e
5.6315
17.94
1.0000
3.1856
Save New Calibration?
Yes
No
Quality Ass
urance / Self T
ests
Stack1 Du
st
Devi
ce:
i
Activ
ate
Zero Check
PASS/0
Activ
ate
Span Ch
eck
PASS/100
00
Contamination Ring
P
ASS/5
Comms Check
PASS
Calibration
Activ
ate
Short Circuit Check
PASS/10000
Start Maint
Res
et
76
78
Table of Contents
Table of Contents
3
Introduction
6
Purpose of this Manual
6
Disclaimer
6
Product Safety
6
Danger from Process
7
Limits of Use
7
List of Abbreviations
7
Associated Documents
7
Product Description
8
Process and Application Conditions
8
Sensor Specification
8
Sensor Options
9
Sensor Accessories
10
Control Unit Specification
10
System Options
11
Sensor Installation
12
Safety
12
Data Cabling Specification
12
Installation Guidelines
13
Location Requirements
13
Grounding of Sensor
13
Network Layout
13
Fitting the Sensor to the Stack
15
Electrical Connection
16
Cable Routing
18
Setting up
18
Bus Termination Switch (SW200)
18
Set Address Switch (SW100)
19
Communication Settings (SW101)
19
Multi-Controller Installation (Plus Version)
20
Safety
20
Tools and Materials
21
Drilling Template
21
Data Cabling Specification
21
Power Supply Cabling Specification
21
Location Requirements
22
Component Location
22
Installation
24
Mounting the Control Unit
24
Data Cable Connection
24
Bus Termination Switch (SW200)
25
RS232/RS485 Connections (PL2)
25
Digital Input Connections (PL3)
25
4-20Ma Output Connections (PL4)
26
Alarm Contact Connections (PL5)
26
Power Supply Connections (PL6)
27
Interface Module Installation
28
Safety
28
Tools and Materials
29
Data Cabling Specification
29
Power Supply Cabling Specification
29
Location Requirements
29
Component Location
30
Installation
31
Mounting the Interface Module
31
Data Cable Connection
31
RS232/RS485 Connections
31
Digital Input Connections
32
4-20Ma Output Connections
32
Alarm Contact Connections
32
Power Supply Connections
33
Initial Set-Up
34
Introduction
34
Power-Up
34
Checking the Communications Mode
34
Autodetect Sensors
35
Editing Basic Sensor Settings
36
Calibration Factor
37
Emission Alarm Settings
38
Set Time / Date
39
M a Settings
40
Scaling and Filtering 4-20Ma Outputs
40
Testing and Calibrating 4-20Ma Outputs
41
Analogue Output Modules
42
Testing and Calibrating AOM 4-20Ma Outputs
43
Setting Local 990 Sensor 4-20Ma Outputs
44
Relay Settings
45
Multicontroller and Interface Module Relays
45
Relay Output Modules (ROM)
47
Testing Relay Ouput Modules
49
Local 990 Sensor Relay Output
49
Log Rates
51
More Sensor Settings
51
Manually Add Sensors
52
Editing Sensor/Device Settings
53
Delete Sensor/Device
53
Editing Settings for All Sensors/Devices at Once
54
Advanced Settings
54
Quality Assurance and Self Tests
55
Introduction
55
Pcme Stack 990 Sensor Self Tests
56
Zero Check and Span Checks
56
Short Circuit Check
56
Contamination Ring Check
56
Self Test Values
56
Disabling Self Test
57
Adjusting the Contamination Ring Check Alarm Level
57
Comms Check
58
Maintenance Mode
59
Service Messages
61
Clearing Service Messages
61
Inspecting and Cleaning Sensors
62
Calibration
64
Introduction
64
Calculating the Calibration Factor
64
Calibration Procedure
65
Using the Calibration Tool
66
Calculating the Calibration Factor: Manual Method
67
Calculating the Calibration Factor: Automatic Method
67
Troubleshooting
69
Communication Failure
69
Diagnostics
69
Checking Spurs
69
Ensor Ower Heck
69
990 Sensor Communications Check
70
Power Loss
70
Frozen Readings
70
Sensor Reading too Low or too High
71
Menu Maps
72
Main Screens
72
Basic Sensor Setup
73
More Sensor Settings
74
Basic System Setup
75
Other Functions
76
QA and Calibration
77
4
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PCME STACK 990 Specifications
General
Brand
PCME
Model
STACK 990
Category
Measuring Instruments
Language
English
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