3.188
9928485 R01 - 2017-2018 RANGER 500 / 570 Service Manual
© Copyright Polaris Industries Inc.
STATOR / STATOR COVER INSTALLATION
1. Clean and degrease screws and threads in stator
housing.
2. Clean mounting surfaces of stator and housing.
3. Apply crankcase sealant to edges of rubber stator
grommet as shown below.
4. Set the stator in housing and press wire grommet
into slot on housing.
5. Apply Loctite® 242™ to end (8-10 threads) of (3)
stator screws (C) and the (2) wire routing bracket
screws (D).
6. Install all (5) screws and torque to specification.
TORQUE
Stator Cover Bolts
9 ft-lbs (12 Nm)Apply Loctite® 242™
TORQUE
Stator Wire Bracket Bolts
6 ft-lbs (9 Nm)Apply Loctite® 242™
7. Install a new stator cover gasket into the engine.
8. Install the stator cover as outlined in this chapter.
CAUTION
The flywheel contains powerful magnets. Use caution
when installing the stator cover.
DO NOT place fingers between cover and crankcase at
any time during the removal process or injury could
result.
OIL PUMP REMOVAL
1. Remove the fasteners
q
retaining the intermediate
(mag) portion of the crank case and remove this
section of the crank case.
2. Rotate the crankshaft to TDC position by aligning the
timing hole
w
in crankcase with a timing hole in the
crankshaft. Insert a 1/4” drive socket extension
through the crankcase and into the crankshaft
locating hole.
ENGINE / COOLING SYSTEM
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