5.22
9928485 R01 - 2017-2018 RANGER 500 / 570 Service Manual
© Copyright Polaris Industries Inc.
32. Working from inside of cover, insert new bushing and
bushing installation tool into center of clutch cover.
33. With main adapter on puller, insert cover onto puller
rod, placing outside of cover toward vise.
34. Install nut on rod and hand tighten. Turn puller barrel
to apply more tension if needed.
35. Turn clutch cover counterclockwise on puller rod until
bushing is seated.
36. Remove nut from puller rod. Take installation tool
and clutch cover off rod.
CLUTCH ASSEMBLY
NOTE
The Teflon bushings are self-lubricating.
CAUTION
Do not apply oil or grease to the bushings.
Reassemble the drive clutch in the following sequence.
Be sure the “X”, or the marks that were made earlier are
aligned during each phase of assembly.
1. Install the PTFE washers
e
and non braking bearing
r
over the clutch shaft. There should be one fiber
washer on each side of the bearing.
2. Install the moveable sheave and spacer
w
onto the
clutch shaft.
NOTE
To maintain proper clutch balance and belt-to-sheave
clearance. be sure to reinstall the original quantity and
thickness of washers / spacers beneath the spider
during assembly.
PVT SYSTEM
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