Polaris RANGER 570 2017 Service Manual

7
9928485 R01 - 2017-2018 RANGER 500 / 570 Service Manual
© Copyright Polaris Industries Inc.
7.1
CHAPTER 7
FINAL DRIVE
GENERAL INFORMATION... . . . . . ............. ... . . . . . .. ........... ... .... ... ... . . . . . .. ........... ...... 7.3
SPECIAL TOOLS ......... . . . . . ............. . . . . . ............. .... ... ... . . . . . ............. ...... . . . . . .. 7.3
FINAL DRIVE TORQUE TABLE . ............. . . . . . .. ............ . . . . . ............. . . . . . ............. ... 7.3
FRONT HUB / BEARING...... ... .... . . . . . .. ............ . . . . . . ............ . . . . . ............. ...... . . . . . .. 7.4
HUB REMOVAL / INSPECTION . . .............. . . . . . ............. . . . . . ............. ...... . . . . . ......... 7.4
HUBSTRUT BEARING REPLACEMENT .. ............. .... . . . . . .............. . . . . . ............. . . . . . .. 7.4
HUB INSTALLATION .......... ... . . . . . ............. ...... . . . . . ............ . . . . . . ............ .... ... ... 7.5
FRONT HUB/WHEEL EXPLODED VIEW......... ... ..... . . . . . ............. . . . . . ............. .... ... ... 7.7
FRONT DRIVE SHAFT........ ...... . . . . . ............. . . . . . .............. . . . . . ............. . . . . . ......... 7.8
FRONT DRIVE SHAFT REMOVAL . ............. . . . . . .. ........... ..... . . . . . ............. . . . . . ......... 7.8
FRONT DRIVE SHAFT INSTALLATION ............ . . . . . . ............ .... ... .... . . . . . . ............. . . . . 7.9
FRONT GEARCASE .......... ..... . . . . . ............. . . . . . ............. .... ... ... . . . . . .. ........... .....7.10
GEARCASE REMOVAL.... . . . . . ............. ... . . . . . .. ........... ...... . . . . . ............. . . . . . .. .....7.10
GEARCASE INSTALLATION............. . . . . . ............. ... ... . . . . . . ............ ...... . . . . . ........7.10
FRONT GEARCASE (NON-ADC) . . . .. ........... ... ..... . . . . . ........... ...... . . . . . .. ........... ... ..7.12
FRONT GEARCASE ASSEMBLY VIEW... . . . .. ............. . . . . . ............. ..... . . . . . .........7.12
ALL WHEEL DRIVE OPERATION ... . . . . . ............. ... .... ... .... . . . . . .............. . . . . . .....7.13
AWD DIAGNOSIS . ........... ..... . . . . . ............. . . . . . ............. .... ... ... .... ... ... . . . . . .7.14
FRONT GEARCASE DISASSEMBLY / INSPECTION .. ............. . . . . . ............. ... .... . . . . .7.16
FRONT GEARCASE ASSEMBLY .. . . . .. ............. . . . . . ............. ... . . . . . .. ........... ... ..7.19
FRONT GEARCASE (ADC).... ... . . . . . ............. ... .... ... ... . . . . . ............. ...... . . . . . ........7.22
EXPLODED VIEW, FRONT GEARCASE (4WDC) ... . . . .. ........... ...... . . . . . ............. . . . . .7.22
OPERATION, FRONT GEARCASE (4WDC).. . . . ............ . . . . . . ............ ...... . . . . . ........7.24
DISASSEMBLY / INSPECTION, FRONT GEARCASE (ADC) .. . . . ............. ..... . . . . . . ........7.25
REASSEMBLY, FRONT GEARCASE (ADC) . ... ..... . . . . . ............. . . . . . ............. .... ... ..7.28
TROUBLESHOOTING, FRONT GEARCASE (ADC) ............. ... . . . . . ............. ...... . . . . . .7.31
REAR BEARING CARRIER......... . . . . . ............. ... .... ... ... . . . . . ............. ...... . . . . . ........7.34
INSPECTION. . . . ........... ...... . . . . . ............. . . . . . .. ............ . . . . . ............. . . . . . ........7.34
REMOVAL. . . . . .. ........... ... .... . . . . . .............. . . . . . ............. . . . . . ............. ...... . . . . . .7.34
DISASSEMBLY.. .... . . . . . ............ .... ... .... . . . . . . ............. . . . . . ............. .... ... ... . . . . . .7.35
ASSEMBLY ........ . . . . . ............. .... ... ... . . . . . .. ........... ...... . . . . . ............. . . . . . .......7.35
INSTALLATION. . . ............. .... ... ... . . . . . ............. ...... . . . . . ............. ... ... . . . . . ........7.36
REAR DRIVE SHAFT ......... ... .... ... ... . . . . . . ............ ...... . . . . . ............. ... ... . . . . . ........7.38
REAR DRIVE SHAFT REMOVAL .. ... ... . . . . . ............. ...... . . . . . ............. . . . . . ..............7.38
REAR DRIVE SHAFT INSTALLATION. . ............. ... .... ... ... . . . . . ............. ...... . . . . . ........7.38
DRIVE SHAFT SERVICE . ........... ... ... . . . . . ............. ...... . . . . . ............. . . . . . ..............7.39
DRIVE SHAFT / CV JOINT HANDLING TIPS .. . .. ............. . . . . . ............. . . . . . . ............. . . .7.39
OUTER CV JOINT / BOOT REPLACEMENT . . . . . . .. ............ . . . . . . ............ . . . . . ............. ..7.39
INNER PLUNGING JOINT / BOOT REPLACEMENT............. . . . . . ............. . . . . . ............. ..7.42
DRIVE SHAFT ASSEMBLY VIEW .. . . . . ............. ..... . . . . . . ............ . . . . . . ............ .... ... ..7.44
PROPSHAFT U-JOINT SERVICE ............... . . . . . ............. . . . . . ............. ...... . . . . . ........7.46
REMOVAL / INSTALLATION .. . ............. . . . . . ............. .... ... ... . . . . . ............. ...... . . . . . .7.46
FINAL DRIVE

Polaris RANGER 570 2017 Specifications

General

Brand	Polaris
Model	RANGER 570 2017
Category	Offroad Vehicle
Language	English