Polaris RANGER 570 2017 - Chapter 6 Transmission

6
9928485 R01 - 2017-2018 RANGER 500 / 570 Service Manual
© Copyright Polaris Industries Inc.
6.1
TRANSMISSION
CHAPTER 6
TRANSMISSION
GENERAL INFORMATION... . . . . . ............. ... . . . . . .. ........... ... .... ... ... . . . . . .. ........... ...... 6.2
TORQUE SPECIFICATIONS.. . . ............. .... . . . . . . ............. . . . . . ............. .... ... ... . . . . . .. 6.2
SPECIAL TOOLS, TRANSMISSION.......... . . . . . .. ............ . . . . . . ............ . . . . . ............. ... 6.2
SPECIAL TOOLS ......... . . . . . ............. . . . . . ............. .... ... ... . . . . . ............. ...... . . . . . .. 6.3
TRANSMISSION GEARS .. . . . . . ............. .... . . . . . . ............. . . . . . ............. .... ... ... . . . . . .. 6.4
LUBRICATION ......... ... . . . . . ............. .... ... ... .... ... ... . . . . . ............. ...... . . . . . ......... 6.4
TRANSMISSION MOUNTING AND TORQUE VALUES.. . .............. . . . . . ............. . . . . . ......... 6.4
ASSEMBLY VIEW ......... ... . . . . . ............. ... . . . . . .. ........... ...... . . . . . ............. . . . . . ........ 6.5
TRANSMISSION ASSEMBLY VIEW ..... . . . . . ............. ... .... ... ... . . . . . ............. ...... . . . . . .. 6.5
SHIFT LEVER . .. ............. . . . . . ............. ... . . . . . .. ........... ..... . . . . . ............. . . . . . ......... 6.7
REMOVAL. . . . . .. ........... ... .... . . . . . .............. . . . . . ............. . . . . . ............. ...... . . . . . .. 6.7
INSTALLATION. . . ............. .... ... ... . . . . . ............. ...... . . . . . ............. ... ... . . . . . ......... 6.7
SHIFT CABLE . .. ............. . . . . . ............. ... . . . . . .. ........... ..... . . . . . ............. . . . . . ......... 6.8
INSPECTION. . . . ........... ...... . . . . . ............. . . . . . .. ............ . . . . . ............. . . . . . ......... 6.8
ADJUSTMENT ......... ... . . . . . ............. ... . . . . . .. ........... ...... . . . . . ............. . . . . . .. ...... 6.8
TRANSMISSION SERVICE......... . . . . . ............. . . . . . .............. . . . . . ............. . . . . . ......... 6.9
TRANSMISSION REMOVAL ....... ... ... . . . . . ............. ...... . . . . . ............. ... ... . . . . . ......... 6.9
TRANSMISSION INSTALLATION .. ............. . . . . . .. ........... ... ... . . . . . . ............ ...... . . . . . .6.10
TRANSMISSION INTERNALS SERVICE . . . . . ............. . . . . . ............. .... ... ... .... ... ... . . . . . .6.14
DIFFERENTIAL OPERATION . . . ............. . . . . . .............. . . . . . ............. . . . . . ............. ..6.14
TRANSMISSION DISASSEMBLY .. . ............ . . . . . .. ........... ...... . . . . . ............. . . . . . .. .....6.15
PLANETARY DIFFERENTIAL DISASSEMBLY ............. . . . . . .............. . . . . . ............. . . . . . .6.20
PLANETARY DIFFERENTIAL BUSHING REPLACEMENT ... . . . .. ............ . . . . . . ............ . . . . . .6.20
PLANETARY DIFFERENTIAL ASSEMBLY ............. . . . . . ............. . . . . . ............ ...... . . . . . .6.22
GEAR / SHAFT / BEARING INSPECTION. ............. ... . . . . . . ............ .... ... ... .... ... .... . . . . .6.23
SNORKEL GEAR BACKLASH PROCEDURE .. . . . .. ............. . . . . . ............. . . . . . .. ............6.24
TROUBLESHOOTING ....... . . . . . ............. . . . . . .............. . . . . . ............. . . . . . ............. ..6.31
TROUBLESHOOTING CHECKLIST............. . . . . . .. ........... . . . . . .............. . . . . . ............6.31