Polaris RZR 170 2009 - Steering Shaft Removal; Steering Shaft Installation

5.24
BODY / SUSPENSION / STEERING
Steering Shaft Removal
1. Remove the upper pinch bolt located under the steering
pivot tube assembly.
2. Remove the lower pinch bolt located at the steering gearbox
assembly.
3. Remove the adjustment bolt and pivot bolts retaining the
steering pivot tube assembly to the frame.
4. Slide the pivot tube assembly off the steering shaft and
remove the shaft out of the vehicle from under the dash.
Steering Shaft Installation
1. Reinstall the steering shaft.
2. Install the shaft to the steering gearbox assembly and install
the pinch bolt. Torque the pinch bolt to specification.
3. Ensure the wheels are pointing straight ahead. Install the
pivot tube stub shaft into the upper portion of the steering
shaft with the steering wheel properly aligned.
4. Install the pivot tube bolts and steering wheel adjustment
bolt. Torque the bolts to specification.
5. Install the upper pinch bolt and torque to specification.
= T
Steering Shaft Pinch Bolt:
29-37 ft. lbs. (39-50 Nm)
= T
Steering Pivot Tube Bolts:
16-17 ft. lbs. (22-23 Nm)
= T
Steering Wheel Adjustment Bolt:
10 ft. lbs. (13.5 Nm)
= T
Steering Shaft Pinch Bolt:
29-37 ft. lbs. (39-50 Nm)
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