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Polaris RZR 170 2009 Service Manual

Polaris RZR 170 2009
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7.20
CVT / TRANSMISSION
A
B
E
D
C
G
72ft. lbs. (98Nm)
F
Output Shaft Housing Disassembly / Assembly
1. If housing is removed from transmission case, temporarily re-install with all 3 screws (A).
2. Remove collar nut (B) using special socket PA-49959.
3. Push shaft out of bearings.
4. Inspect shaft and housing for wear.
5. Clean housing and inspect for wear in the bearing bore areas.
6. Install new bearing (C) on shaft.
7. Install new seal (D) in housing with spring side of seal facing pinion gear.
8. Apply grease to shaft oil seal then carefully slide shaft assembly through seal and into housing until bottomed in bearing bore.
9. Install bearing (E) over splined end of shaft and push into housing until seated.
10. Install collar nut hand tight.
11. Temporarily install housing to transmission case with all 3 screws (A) and fully tighten collar nut to specified torque. Remove
housing from case.
12. Perform pinion depth inspection / adjustment to determine the thickness of shim pack (F) required. See “Output Gear Pinion
Depth Adjustment” on page 7.19.
13. Install new O-ring (G) on housing after Step 12 is completed.
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Polaris RZR 170 2009 Specifications

General IconGeneral
BrandPolaris
ModelRZR 170 2009
CategoryOffroad Vehicle
LanguageEnglish

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