Polaris RZR 170 2009 Service Manual

2.5
MAINTENANCE
2
30 - 100 Hour Maintenance Interval
Periodic Maintenance Chart
 Perform these procedures more often for vehicles subjected to severe use.
E Emission Control System Service (California)
 Have an authorized Polaris dealer perform these services.
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar Miles (KM)

Oil Change 30 H 6 M 300 (480) Lubricate all grease fittings, pivots, & cables

Oil Pre-Filter Screen 30 H 6 M 300 (480)
Clean filter at every oil change; clean annually
if operated less than 10 hours

General Lubrication 50 H 3 M 500 (800) Lubricate all grease fittings, pivots, & cables

E
Valve Clearance 50 H - 500 (800)
Check clearance; adjust to specification if
required; perform break-in adjustment after the
first 10 hours of operation
Carburetor Float Bowl 50 H 6 M 500 (800) Drain bowl periodically and prior to storage

E
Throttle Cable /
ETC Switch
50 H 6 M 500 (800) Inspect; adjust; lubricate; replace if necessary

E
Choke Cable 50 H 6 M 500 (800) Inspect; adjust; lubricate; replace if necessary
E
Carburetor Air Intake
Ducts / Flange
50 H 6 M 500 (800) Inspect for proper sealing / air leaks
Shift Cables 50 H 6 M 500 (800) Inspect; lubricate; adjust


Brake Pad Wear 50 H 6 M 500 (800) Inspect; replace as needed
 Drive Belt 50 H - 500 (800) Inspect; replace as needed

E
Fuel System 100 H 12 M 600 (1000)
Check for leaks at tank cap, lines, fuel valve,
filter, carburetor, replace lines every two years

E
Fuel Filter 100 H 12 M 600 (1000) Replace yearly

Engine Mounts 100 H 12 M 600 (1000) Inspect

E
Exhaust Emissions /
Muffler / Pipe
100 H 12 M 600 (1000)
Inspect secondary air system filter and
exhaust - clean as required

E
Ignition Timing 100 H 12 M 600 (1000) Inspect

E
Spark Plug 100 H 12 M 600 (1000)
Clean; check condition; adjust gap;
replace as needed

Wiring 100 H 12 M 600 (1000)
Inspect for wear, routing, security; apply
dielectric grease to connectors subjected to
water, mud, etc.

C V T C l u t c h e s / D r i v e B e l t
(Drive and Driven)
100 H - 600 (1000) Inspect;clean; replace worn parts
 Wheel / Axle Bearings 100 H 12 M 600 (1000) Inspect; replace as needed
Spark Arrestor 100 H 12 M 600 (1000) Clean
 Toe Adjustment - --
Inspect periodically; adjust when parts are
replaced
Idle Speed - --Adjust as needed
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Polaris RZR 170 2009 Specifications

General

Brand	Polaris
Model	RZR 170 2009
Category	Offroad Vehicle
Language	English