Polaris RZR 170 2009 Service Manual

6.20
BRAKES
7. Remove two caliper mounting bolts and caliper assembly.
8. Place a container below caliper to catch brake fluid and
remove brake line from caliper. Immediately cover and seal
end of brake line to prevent contamination.
Rear Brake Caliper Installation
1. Install caliper and torque mounting bolts to specification.
2. Bleed rear brake system. See “BRAKE BLEEDING /
FLUID CHANGE” on page 6.6.
3. Attach parking brake cable to lever arm with one washer
(A) on each ends of spring. If lever arm plate was removed,
install plate and torque bolts (B) to 12 ft-lbs. (16 Nm).
4. Adjust parking brake. See “Parking Brake Adjustment” on
page 6.8.
5. Verify fluid level in reservoir is up to the MAX line inside
reservoir and install reservoir cap.
6. Install wheel and torque wheel nuts.
7. Field test unit for proper braking action before putting into
service. Inspect for fluid leaks and firm brakes. Make sure
the brake is not dragging when pedal is released. If the brake
drags, re-check assembly and installation.
= T
Rear Caliper Mount Bolt Torque:
18 ft. lbs. (24.5 Nm)
= T
Brake Line Banjo Bolt Torque:
14.5 ft. lbs. (19.6 Nm)
18 ft-lb. (24.5 Nm)
14.5 ft-lb. (19.6 Nm)
Master Cylinder Fluid
Up to MAX line inside reservoir
= T
Rear Wheel Nut Torque:
27 ft. lbs. (37 Nm)
A
B
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Polaris RZR 170 2009 Specifications

General

Brand	Polaris
Model	RZR 170 2009
Category	Offroad Vehicle
Language	English