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Polaris RZR 170 2009 Service Manual

Polaris RZR 170 2009
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5.2
BODY / SUSPENSION / STEERING
GENERAL INFORMATION
Special Tools
Torque Specifications
BODY REMOVAL
Seat Removal
1. Lift up the seat latch lever located under the right front
edge of the driver’s seat.
2. While holding the lever upward, slide the seat completely
forward to remove it from the seat mounting rails.
3. To remove the passenger seat, remove the two nuts located
at the front of the seat mounting rails. Lift the front of the
seat up and slide it forward to remove it from the vehicle.
Description Part Number
Shock Spring Compressor Tool 2870623
Shock Spanner Wrench N/A - Part of tool kit.
Fastener Torque
Body Fasteners
Body Component Fasteners 16 in. lbs. (1.8 Nm)
Seat Retaining Nuts 10 ft. lbs. (13.5 Nm)
Seat Support Bolts 36 ft. lbs. (49 Nm)
Cab Frame Fasteners 20 ft. lbs. (27 Nm)
Steering Fasteners
Steering Pivot Tube Bolts 16-17 ft. lbs. (22-23 Nm)
Steering Wheel Adjustment Bolt 10 ft. lbs. (13.5 Nm)
Steering Shaft Pinch Bolts 29-37 ft. lbs. (39-50 Nm)
Tie Rod Plate Pinch Bolt 17 ft. lbs. (23 Nm)
Steering Gearbox Mounting Bolts 21 ft. lbs. (28 Nm)
Steering Wheel Fasteners 11 ft. lbs. (15 Nm)
Tie Rod End Castle Nuts 25 ft. lbs. (34 Nm)
Tie Rod End Jam Nuts 12–14 ft. lbs (17–19 Nm)
Suspension Fasteners
A–Arm to Frame Fasteners 30 ft. lbs. (41 Nm)
A–Arm to Spindle Castle Nuts 30 ft. lbs. (41 Nm)
Front Shock Mounting Bolts 36 ft. lbs. (49 Nm)
Rear Shock Mounting Bolts 43 ft. lbs. (58 Nm)
Swing Arm Mounting Bolts 72 ft. lbs. (98 Nm)
Final Drive Fasteners
Front Hub Castle Nut 40 ft. lbs (55 Nm)
Rear Hub Castle Nut 40 ft. lbs (55 Nm)
Front / Rear Wheel Nuts 27 ft. lbs. (37 Nm)
Rear Axle Housing Bolts 72 ft. lbs (98 Nm)
Rear Axle Clamp Bolts 36 ft. lbs (49 Nm)
Front Sprocket Bolts 87 in. lbs. (9.8 Nm)
Chain Tensioner Bolt 84 in. lbs (10 Nm)
Chain Guard Bolts 84 in. lbs (10 Nm)
Seat Latch Lever
PartShark.com
877-999-5686

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Polaris RZR 170 2009 Specifications

General IconGeneral
BrandPolaris
ModelRZR 170 2009
CategoryOffroad Vehicle
LanguageEnglish

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