Polaris RZR 170 2009 Service Manual

3.3
ENGINE
3
TOOLS
Special Tools
TORQUE SPECIFICATIONS
Engine Torque Specifications
Torque Patterns
Tighten cylinder head, cylinder base, and crankcase fasteners in
3 steps following the sequence outlined. Refer to the table for
torque specifications.
PART NUMBER TOOL DESCRIPTION
2870390 Piston Support Block
PA-45153 Flywheel Puller
PA-49959
Transmission Output
Shaft Collar Tool
PA-47344
Balance Shaft Slotted
Nut Socket
PA-49335
Crankshaft Slotted Nut
Socket
PA-49336
Flywheel Puller Adaptor
(Use with PA-45153)
TORQUE SPECIFICATIONS
Fastener
Thread
Size
ES35C
Ft. Lbs. (Nm)
Camshaft Chain Guide
Pivot Bolt
6mm 5-7 (7-9 Nm)
Camshaft Chain
Tensioner
6mm 5-7 (7-9 Nm)
Camshaft Chain
Tensioner Cap
6mm 5-7 (7-9 Nm)
Carburetor Intake 6mm 7-8 (9-11 Nm)
Cylinder/Head Nuts 10mm 18 (25 Nm)
Cylinder Base Screws 6mm 5-7 (7-9 Nm)
Crankcase (inner) 6mm 14-15 (19-21 Nm)
Crankshaft Slotted Nut 14mm 43 (58 Nm)
Balancer Shaft Slotted
Nut
14mm 43 (58 Nm)
Exhaust Nuts 6mm 7-8 (9-11 Nm)
Flywheel Nut 14mm 43 (58 Nm)
Cooling Fan 6mm 4-5 (5-7 Nm)
Oil Drain Bolt
(Crankcase)
14mm 18 (25 Nm)
Oil Pump
Screws
6mm 4-5 (5-7 Nm)
Oil Pump Sprocket Nut 6mm 7-8 (9-11 Nm)
Oil pump baffle plate 6mm 4-5 (5-7 Nm)
Stator Assembly 6mm 7-8 (9-11 Nm)
Stator Housing 6mm 7-8 (9-11 Nm)
Valve Cover 6mm 7-8 (9-11 Nm)
Valve Adjuster Lock Nut 5mm 4-5 (5-7 Nm)
Starter Motor 6mm 5-7 (7-9 Nm)
Spark Plug 12mm 11 (15 Nm)
Pulse Coil Screws 5mm 4-5 (5-7 Nm)
2
4
5
6
1
6 mm
Cylinder Base / Head and
Rocker Assembly
3
2
RH Crankcase - (Inside Stator Cover)
1
1
2
3
4
5
6
7
8
9
RH Crankcase - Stator Cover
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Polaris RZR 170 2009 Specifications

General

Brand	Polaris
Model	RZR 170 2009
Category	Offroad Vehicle
Language	English