2.12
MAINTENANCE
FUEL SYSTEM AND AIR INTAKE
Air Filter Service
It is recommended that the air filter be inspected as part of
pre-ride inspection. If riding in extremely dusty conditions,
apply a small amount of grease to the seal under the air box cap.
In extremely dusty conditions, air filter cleaning will be required
more often.
The filter should be serviced using the following procedure.
Removal
1. The air box is located on the upper frame by the rear LH
wheel. Access the air box by removing the panel located at
the top of the rear cab (under rear basket, if installed).
2. Unlatch the clips and remove the air box cap. Inspect the
seal. It should adhere tightly to the cover and seal all the
way around.
3. Remove air filter and the filter support screen.
4. Inspect the air filter element for tears or damage.
NOTE: Filter is washable. Do not discard.
5. Wash the filter in warm soapy water and allow it to air dry.
6. Apply air filter oil (commercially available) to the filter,
following the directions on the label.
NOTE: If unable to clean the filter, replace it.
NOTE: Service the filter more frequently if vehicle is
operated in wet conditions, dusty conditions or at
high throttle openings for extended periods.
Installation
1. Verify the air box and support screen are thoroughly clean.
2. Install a clean, pre-oiled foam filter over the filter support.
NOTE: Apply a small amount of general purpose
grease to the sealing edge of the air box cap seal
before installing.
3. Install air box cap and secure with clips.
4. Reattach the access panel and tighten the fasteners
sufficiently.
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