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Polaris RZR 170 2009 - Transmission Main Shaft Assembly View

Polaris RZR 170 2009
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7.16
CVT / TRANSMISSION
Transmission Main Shaft Assembly View
1. Refer to Fig. 3 for assembly view. Replace all retaining rings if removed.
2. Remove flat washer (A), circlip (B), shaft collar (C), washers (D) (one washer on each side of gear E), sliding dog gear (F),
snap ring retainer (G), splined washer (H), gear with needle bearing (I), and thrust washer (J).
3. Inspect forward / reverse dog gear. Closely inspect outer corners of dogs for rounding or damage (K).
4. Inspect edges of slots (L) in forward and reverse gears for severe rounding that would reduce contact area of sliding gear dog.
Compare leading and trailing edges of slots to determine level of wear. Inspect needle bearing (M).
A
C
E
B
D
D
G
F
J
I
H
Fig. 3
K
L
M
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