Section 2 Installation H85A Manual
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2-5
______The following is a checklist of information needed prior to setting up a job.
• Finish bore size, cross hatch angle, and nish.
• Bore length.
• Center to center dimension of cylinders.
• If the job is a V type block, the pan rail to crank line center dimension, and cylinder offset between
cylinder banks.
______Demonstrate loading and roll over of V8 block.
______Demonstrate in-line block clamp system.
______Explain Optional block hold down arrangements.
______Supervise the operator loading, cycling and unloading the block.
______Develop the best block handling system you can for his shop.
______Consider a block coolant drain area.
______Examine several V8 blocks at the lower cylinder / bearing cap area and explain to the operator the
necessity of setting the lower stop for maximum over stroke.
______Explain the ABSOLUTE requirement for complete relief below the cylinder, which may include
hand grinding.
______Demonstrate removal and cleaning of cone in hone head.
______Explain all stone options as well as hone head options.
______Explain to the operator the methods for the fastest stock removal.
______Explain the cause and cure of bad geometry and improper stone cutting.
______Explain “breaking” the stones in.
______Demonstrate proper stone dressing (refer to manual).
______Explain the importance of maintaining the proper coolant mix.
______Explain the importance of keeping the coolant clean.
______Review the necessity of proper stone to coolant relationship.
______Again review the operator manual, including all safety and emergency stop procedures.
MAINTENANCE SECTION
______Review machine lubrication per manual.
______Review coolant changing.
______Review lter paper changing.
______Review lling oil reservoir.