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ICR880 Generation 3
SICK ICR880 Generation 3 User Manual
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OPERATING IN
STRUCTIO
NS
ICR880/890
Genera
tion
3
Camera sys
tems
2
Table of Contents
Table of Contents
3
1 About These Operating Instructions
6
Purpose of this Document
6
Description of Software Status
6
Target Group
7
Information Depth
7
Abbreviations Used
8
Symbols Used
10
2 Safety
11
Qualified Safety Personnel
11
Intended Use
12
General Safety Notes and Protective Measures
13
Safety Notes and Symbols
13
General Safety Notes
14
Potential Sources of Danger
15
Fig. 1: LED Light Beams from the Illumination Unit
16
Fig. 2: Position of the Optional USB Connection on the Side of the Camera
19
Protecting the Environment
20
3 Product Description
21
Camera System Design
21
Fig. 3: Camera System Design
21
Fig. 4: Integrating the Camera System
21
Device View
22
Fig. 5: View of Camera System (from Above)
22
Fig. 6: View of Complete Camera (from Below)
22
Fig. 7: View of Camera (from Below)
23
Fig. 8: View of ICD890-Xxxxxxxs03 Camera (from Below)
23
Scope of Delivery
24
Device Types
25
System Requirements
26
Mounting Requirements
26
Fig. 9: Simple Mounting of the Camera System on the Mounting Frame
26
Electrical Installation Requirements
27
Commissioning and Configuration Requirements
27
Product Features and Functions
27
Operating Principle of the Reading System
29
Fig. 10: ICR880/890 Camera System on a Conveyor System, Single-Side Reading from above
29
Fig. 11: Function of External Sensors
29
Reading Configuration
30
Object Trigger Control
30
Focus Control
30
Illumination Control
30
Fig. 12: Diagram of Illumination Unit with Illumination Area
30
Position and Alignment
31
Increment Configuration
31
Fig. 13: Deflector Mirror Principle of Operation
31
Fig. 14: Inclination Angle of the Camera System
31
Image Request
32
Code Configuration
32
Network
32
Fig. 15: Captured Image for Analysis (Example)
32
Data Interfaces
33
Configuration with SOPAS-ET
33
Operating Elements and Displays
34
Operator Interface
34
Fig. 16: SD Memory Card for Parameter Set
34
Camera Leds
35
Fig. 17: Leds on the Camera
35
4 Mounting
36
Overview of the Mounting Steps
36
Preparing for the Mounting Procedure
36
Getting the Components and Accessories Ready
36
Tools and Auxiliary Equipment
37
Selecting the Mounting Location
37
Fig. 18: Terminal Compartment for Camera and Illumination Unit
37
Placement on the Conveyor System
38
Fig. 19: Single-Side Reading from Above: Placement of the Camera System above the Conveyor System
38
Fig. 20: Multi-Side Reading: Placement of Several Camera Systems with Vms4Xx/5Xx on Conveyor System
38
Fig. 21: Underside Reading: Placement of the Camera System Underneath the Conveyor
39
Fig. 22: Cleaning Unit for Underside Reading
39
Mounting and Adjustment
40
Fig. 23: Alignment of the Camera System and Deflector Mirror
40
Fig. 24: Position of the Components of the Camera System
40
Mounting Brackets
41
Fig. 25: 180° Mounting Bracket for Camera System and Deflector Mirror
41
Mounting the Deflector Mirror
42
Fig. 26: Mounting the Deflector Mirror: Attaching the 180° Mounting Bracket
42
Fig. 27: Mounting the Deflector Mirror: Inserting the Deflector Mirror
42
Mounting the Camera System
43
Fig. 28: Mounting the Deflector Mirror: Using the Hole Pattern
43
Fig. 29: Mounting the Camera System: Securing the 180° Mounting Bracket
44
Fig. 30: Mounting the Camera System: Inserting the Illumination Unit Without the Camera
44
Fig. 31: Mounting the Camera System: Securing the Illumination Unit
44
Fig. 32: Mounting the Camera System: Inserting the Camera
45
Fig. 33: Mounting the Camera System: Inserting the Screw into the Fitting
45
Dismantling
46
5 Electrical Installation
47
Typical Connection Variants
47
Connecting a Camera System to a Controller Unit
47
Fig. 34: Connection Principle of a Camera System and Controller Unit
47
Connecting Several Camera Systems to a Controller Unit
48
Fig. 35: Connection Principle of Several Camera Systems (Multi-Side Reading)
48
Connecting Several Camera Systems in Line Topology
49
Fig. 36: Connection Principle of Several Camera Systems in Line Topology
49
Electrical Connections and Cables
50
Electrical Connections on the ICD880/890 Camera
50
Fig. 37: Camera - Position of the Electrical Connections (Standard System)
50
Fig. 38: Camera - ICD890-Xxxxxxxs03 Electrical Connections
51
Electrical Connections on the ICI890 Illumination Unit
52
Pre-Wired Cables (Overview)
52
Fig. 39: Illumination Unit - Electrical Connections
52
Performing the Electrical Installation
55
Connecting the Voltage-Supply Cable and Control Cable for the Illumination Unit
55
Connecting the Camera System to the Controller Unit's Voltage Supply
57
Fig. 40: Connecting the Camera System to the Controller Unit's Voltage Supply
57
AUX" Data Interface
58
Fig. 41: Wiring the AUX Data Interface
58
CAN 1-IN"/"CAN 1-OUT" Data Interface
59
Fig. 42: Wiring the "CAN 1-IN"/"CAN 1-OUT" Data Interface
60
Fig. 43: Connecting Several Camera Systems in Conjunction with Other Sensors
60
Wiring the "HOST ETHERNET" Ethernet Interface
61
Wiring the Gbit Ethernet Interfaces
61
Fig. 44: Wiring the "HOST ETHERNET" Ethernet Interface
61
Special Devices: Connecting a Dongle
62
Fig. 45: Position of the Optional USB Connection on the Side of the Camera
62
Pin Assignment of the Connecting Cables
63
Pin Assignment of Wire Colors of Assembled Cables with Open End
64
6 Commissioning and Configuration
66
Starting up the Camera System
66
Fig. 46: Checking the Operational Readiness
66
Connecting the Configuration PC
67
Establishing a Connection with the Configuration PC
67
Fig. 47: Establishing a Connection between the Configuration PC and the
67
Installing SOPAS-ET
68
Starting SOPAS-ET
69
Starting the Device Search
69
Transferring the Camera System to a SOPAS Project
71
Loading Device Drivers into the SOPAS Project
72
Changing the IP Address
73
Setting the Camera System to Online
74
Configuring the Camera System in SOPAS-ET
75
Logging into the Device
75
Configuring the Parameters
76
Saving the Parameters Permanently
77
Restoring the Default
78
Restarting the Camera System
78
7 Maintenance and Care
79
Cleaning the Camera System
79
Cleaning the Front Screen
79
Cleaning the Air Inlets and Outlets
81
Fig. 48: Camera System: Cleaning the Front Screen
81
Fig. 49: Cleaning the Air Inlets and Outlets on the Illumination Unit
81
Cleaning the Deflector Mirror
82
Maintaining the Cleaning Unit Fan
83
Fig. 50: Changing the Air Filter Mat in the Cleaning Unit
83
Replacing a Camera System or Component
84
Fig. 51: Camera System Replacement - Removing Connecting Cables on the Camera System
85
Fig. 52: Camera System Replacement - Loosening the Clamping Screws in the
85
Fig. 53: Camera System Replacement - Removing the Camera from the
85
Fig. 54: Camera System Replacement - Pulling the Illumination Unit from the 180° Mounting Brackets
86
Fig. 55: Camera System Replacement - Replacing a Faulty Camera
86
Fig. 56: Camera System Replacement - Assembling Components Following Component Replacement
87
Fig. 57: Camera System Replacement - Fastening Screw in the Fitting
87
Fig. 58: Replacing the Deflector Mirror - Loosening the Clamping Screws
88
Fig. 59: Replacing the Deflector Mirror - Removing the Mirror from the
88
Fig. 60: Replacing the Deflector Mirror (Underneath the Conveyor) - Components
89
Fig. 61: Replacing the Deflector Mirror (Underneath the Conveyor) - Unlocking the Mirror
90
Fig. 62: Replacing the Deflector Mirror (Underneath the Conveyor) - Removing the Mirror
90
Fig. 63: Replacing the Cleaning Unit Fan
91
Disposal
92
8 Troubleshooting
93
Overview of Potential Errors and Faults
93
Errors During Mounting
93
Error During Electrical Installation
93
Errors During Configuration
93
Faults During Operation
93
Detailed Fault Analysis
93
Leds on the Camera
93
System Information
94
Status Log
94
SICK Support
95
9 Technical Data
96
Data Sheet for ICD880/ICD890 Camera
96
Technical Specifications for the ICD880/ICD890 Camera
96
Data Sheet for the ICI890-0X / ICI890-1X Illumination Unit
98
Technical Specifications for ICI890-0X/Ici890-1X Illumination Units
99
Data Sheet for ICI890-2X / ICI890-3X / ICI890-4X Illumination Unit
100
Deflector Mirror Data Sheet
101
Technical Specifications for ICI890-2X, ICI890-3X, ICI890-4X Illumination Units
101
Technical Specifications for Deflector Mirror
101
Specifications Diagrams
102
Reading Conditions for Diagrams
102
Read Ranges of the Camera Systems
102
Reading Conditions for Specifications Programs
102
Fig. 64: Reading Ranges of the Camera System 1: ICD880 Camera with ICI890- X1Xxx / ICI890-X4Xxx Illumination Unit
102
Fig. 65: Reading Ranges of the Camera System 2: ICD890 Camera with ICI890- X1Xxx / ICI890-X4Xxx Illumination Unit
103
Fig. 66: Reading Ranges of the Camera System 3: ICD890 with ICI890-X0Xxx
103
Dimensional Drawing of the ICR880/890 Camera Systems
104
Fig. 67: Dimensions of the ICR880/890 Camera System
104
Fig. 68: Overall Dimensions of the ICR880/890 Camera System and Required Terminal Compartment
105
Dimensional Drawing of the Deflector Mirror
106
Fig. 69: Dimensional Drawing of the Deflector Mirror
106
Fig. 70: Dimensional Drawings of the Mirror Module Mounted Underneath the Conveyor
107
Fig. 71: Dimensional Drawing of the Base Support (Mirror Module Mounted Underneath the Conveyor)
108
Compliance with EU Directives
109
10 Figures and Tables
110
List of Tables
110
Figures and Tables 10.2 List of Figures
112
List of Figures
112
5
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SICK ICR880 Generation 3 Specifications
General
Brand
SICK
Model
ICR880 Generation 3
Category
Digital Camera
Language
English
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