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SICK MAX Series User Manual

SICK MAX Series
56 pages
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O P E R A T I N G I N S T R U C T I O N S
MAX
Linear encoder

Table of Contents

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SICK MAX Series Specifications

General IconGeneral
BrandSICK
ModelMAX Series
CategoryMedia Converter
LanguageEnglish

Summary

About this document

Purpose of this document

Describes the scope and objectives of the operating instructions.

Target audience

Identifies the intended readers of this manual.

Symbols and document conventions

Explains symbols and formatting used in the document.

Safety information

General notes

Provides essential safety precautions for device operation and handling.

Intended use

Defines the specific applications and purpose of the MAX linear encoder.

Responsibility of user

Outlines the user's obligations for correct installation and operation.

Product description

Device variants

Details the different configurations and options available for the encoder.

Product identification

Explains how to identify the specific product model using its type code.

Construction and function

Describes the physical build and operating principle of the encoder.

Mounting

Preparation before installing the encoder

Outlines necessary preparations and dimensions for installation.

Installation cavity for the linear encoder

Specifies dimensions for creating the installation cavity for the encoder.

Installation cavity for the piston and piston rod

Details dimensions for the piston rod bore hole and related components.

Insertion chamfer

Describes how to prepare an insertion chamfer for secure installation.

Bore hole for the retaining screw

Specifies requirements for the bore hole to secure the encoder.

Bore hole for the electrical connection

Details preparation for the M12 flange electrical connection.

Installation cavity for the position magnet

Specifies dimensions for the position magnet installation cavity.

Installing the position magnet

Provides steps for correctly installing the position magnet.

Installing the encoder

Step-by-step guide for fitting the encoder into the cylinder.

Positioning the O-ring and support ring

Explains how to correctly position the O-ring and support ring.

Insertion in the cylinder

Details the process of inserting the encoder into the cylinder.

Installation with an M12 connector system

Describes the procedure for mounting with an M12 connector.

Installation with a cable connector and cable gland

Describes the procedure for mounting with a cable connector and gland.

Recommendations regarding the cable gland

Best practices for using cable glands with the device.

Recommendations regarding connectors for devices with a cable connector

Best practices for connecting devices with cable connectors.

Electrical installation

Electrical connection

Overview of connecting the encoder electrically.

Connection diagram, pin assignment for 4-pin M12 male connector

Shows wiring and pin assignments for 4-pin M12 connectors.

Connection diagram for vehicle electronics

Illustrates how to connect the encoder to vehicle electronics.

Commissioning

Putting the encoder into operation

Step-by-step guide to start up the encoder.

Select a suitable fuse

Guidance on selecting the appropriate fuse for the device.

Set up the filter wiring - analog

Instructions for configuring the analog filter wiring.

Power-up and output signal in the event of a fault

Describes device behavior during power-up and fault conditions.

Bus termination - digital

Explanation of digital bus termination requirements.

Tolerance considerations for the set point

Discusses tolerances affecting set point adjustment.

CAN bus protocols

Overview of CAN bus communication protocols supported by the device.

Communication objects

Details on CANopen communication objects for data transmission.

Configuration and system startup

General steps for configuring and starting up the system.

Configuring CANopen

Specific instructions for setting up the CANopen communication.

Setting the node ID

Guide to setting the unique node ID for CANopen networks.

Setting the baud rate

Instructions for configuring the network baud rate.

Configuring SAE J1939

Specific instructions for setting up SAE J1939 communication.

System startup for CANopen

Steps for initiating CANopen system operation.

Setting CANopen operating parameters

How to configure operational parameters for CANopen.

Setting cycle time

Instructions for setting the cycle time for PDO transmission.

Setting SAE J1939 operating parameters

How to configure operational parameters for SAE J1939.

CANopen encoder data during operation

Explains how position and speed data is outputted in CANopen.

CANopen error messages

Describes the structure and types of CANopen error messages.

SAE J1939 error messages

Explains how error status is reported in SAE J1939.

Maintenance

Error table

Lists common errors during installation and operation.

Checking the functioning of the encoder

Procedures to verify the correct operation of the encoder.

Repairs

Information on how device repairs should be handled.

Testing and programming

How to use test devices and PCs for functionality checks.

Transport and storage

Transport and storage conditions

Guidelines for safely transporting and storing the device.

Decommissioning

Dismantling

Steps for removing the encoder from the cylinder.

Disposal

Guidance on environmentally friendly disposal of the device.

Technical data

MAX Analog/PWM

Technical specifications for the Analog and PWM variants.

MAX Digital CANopen / SAE J1939

Technical specifications for Digital CANopen and SAE J1939 variants.

Encoder dimensions

Dimensional drawings and specifications for the encoder.

Position magnet dimensions

Dimensional drawings and specifications for the position magnet.

M12 flange dimensions

Dimensional drawings and specifications for the M12 flange.

Annex

Accessories

Lists optional accessories available for the product.

Spare parts

Lists available spare parts for the product.

CE Declaration of Conformity

Information on compliance and downloadable declarations.

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