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Siemens Simatic M7-400 User Manual

Siemens Simatic M7-400
638 pages
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Preface, Contents
General Technical Specifications
1
Racks
2
Power Supply Modules
3
Digital Modules
4
Analog Modules
5
Interface Modules
6
IM 463-2
7
PROFIBUS DP Master Interface
IM 467/IM 467 FO
8
Cable Duct and Fan
Subassemblies
9
RS 485 Repeater
10
CPUs for M7-400
11
M7-400 Expansions
12
Interface Submodules
13
Appendices
LEERE
Parameter Sets for
Signal Modules
A
Diagnostic Data of the
Signal Modules
B
Spare Parts and Accessories
C
Guidelines for Handling Electro-
static Sensitive Devices (ESD)
D
List of Abbreviations
E
Glossary, Index
S7-400, M7-400 Programmable
Controllers
Module Specifications
Reference Manual
SIMATIC
This manual is part of the documentation
package with the order number:
6ES7498-8AA03-8BA0
Edition 09/2003
A5E00069467-07

Table of Contents

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Siemens Simatic M7-400 Specifications

General IconGeneral
SeriesSimatic M7-400
ProcessorVaries depending on CPU model (e.g., Intel 80486, Pentium)
Supply voltage24 V DC
Digital inputsVaries depending on I/O module
Digital outputsVaries depending on I/O module
Analog inputsVaries depending on I/O module
Analog outputsVaries depending on I/O module
CommunicationPROFIBUS, PROFINET
Communication PortsMPI, PROFIBUS
Operating Temperature0°C to 60°C

Summary

General Technical Specifications

Standards and Approvals

Details standards and approvals met by the modules, including CE and UL marks.

Electromagnetic Compatibility

Information on noise immunity and radio interference suppression requirements and guidelines.

Shipping and Storage Conditions for Modules and Backup Batteries

Guidelines for transporting and storing modules and backup batteries in original packaging.

Mechanical and Ambient Climatic Conditions for Operating the S7-400/M7-400

Specifies operating conditions for mechanical requirements (Class 3M3) and ambient conditions (Class 3K3).

Using S7-400 in a zone 2 explosion–risk area

Information on installing and operating the S7-400 in hazardous areas requiring specific precautions.

Preface

Purpose of the Manual

Explains the manual's scope and content for S7-400 programmable controllers.

Required Basic Knowledge

Outlines necessary automation and STEP 7 software knowledge for understanding the manual.

Target Group

Identifies intended readers for commissioning, operation, and maintenance of described products.

Where is this Manual valid?

States the manual's validity for the S7-400 and M7-400 programmable controller.

Racks

Function and Structure of the Racks

Details the tasks and structural elements of S7-400 racks, including mounting rails and backplane bus.

The Racks UR1; (6ES7400-1TA01-0AA0) and UR2; (6ES7400-1JA01-0AA0)

Describes UR1 (18-slot) and UR2 (9-slot) racks used for central and expansion assemblies.

The Rack UR2-H; (6ES7400-2JA00-0AA0)

Details the UR2-H rack, representing two isolated UR2 racks for redundant S7-400H systems.

The Rack CR2; (6ES7401-2TA01-0AA0)

Describes the CR2 rack for segmented central racks with a split I/O bus.

The Rack CR3; (6ES7401-2TA01-0AA0)

Details the CR3 rack for standard systems, not fault-tolerant, with I/O and communication buses.

The Racks ER1; (6ES7403-1TA01-0AA0) and ER2; (6ES7403-1JA01-0AA0)

Describes ER1 and ER2 expansion racks with restrictions on interrupts, 24V supply, and backup.

Power Supply Modules

Common Characteristics of the Power Supply Modules

Outlines common characteristics like design, cooling, connections, and LEDs.

Redundant Power Supply Modules

Explains using two modules for redundant power supply to increase availability, especially on unreliable systems.

Backup Battery (Option)

Details the function and specifications of backup batteries for retaining parameters and memory during power failure.

Controls and Indicators

Explains operator controls and indicators on the power supply module front plate, including LEDs and switches.

Fault/Error Messages via LEDs

Describes fault indications via INTF, 5 VDC, 24 VDC, BAF, BATTF LEDs and their remedies.

Digital Modules

Module Overview

Summarizes key characteristics of digital input and output modules in tables for easy selection.

Sequence of Steps from Choosing to Commissioning the Digital Module

Outlines tasks for successfully commissioning digital modules, from selection to diagnosis.

Digital Module Parameter Assignment

Explains static and dynamic parameter assignment in STEP 7 STOP mode and via SFCs.

Diagnostics of the Digital Modules

Distinguishes programmable/non-programmable messages and explains actions following diagnostic messages.

Interrupts of the Digital Modules

Describes interrupt behavior, enabling interrupts, and special features for ER-1/ER-2 use.

Input Characteristic Curve for Digital Inputs

Explains the input current requirements per IEC 61131 standard and BERO compatibility.

Interface Modules

Common Features of the Interface Modules

Details shared characteristics, tasks, configuration rules, and connection properties of interface modules.

The Interface Modules IM 460-0; (6ES7460-0AA00-0AB0, 6ES7460-0AA01-0AB0) and IM 461-0; (6ES7461-0AA00-0AA0, 6ES7461-0AA01-0AA0)

Describes operator controls and indicators for IM 460-0 and IM 461-0, including DIP switches and LEDs.

The Interface Modules IM 460-1; (6ES7460-1BA00-0AB0, 6ES7460-1BA01-0AB0) and IM 461-1; (6ES7461-1BA00-0AA0, 6ES7461-1BA01-0AA0)

Details operator controls and indicators for IM 460-1 and IM 461-1, including LEDs and connectors.

The Interface Modules IM 460-3; (6ES7460-3AA00-0AB0, 6ES7460-3AA01-0AB0) and IM 461-3; (6ES7461-3AA00-0AA0, 6ES7461-3AA01-0AA0)

Describes operator controls and indicators for IM 460-3 and IM 461-3, including parameterization and DIP switches.

The Interface Modules IM 460-4; (6ES7460-4AA01-0AB0) and IM 461-4; (6ES7461-4AA01-0AA0)

Details operator controls and indicators for IM 460-4 and IM 461-4, including parameterization and DIP switches.

IM 463-2

Using SIMATIC S5 Expansion Units in an S7-400

Explains using the IM 463-2 for connecting S5 expansion units to S7-400, covering area of application and basic requirements.

Rules for Connecting S5 Expansion Units

Covers cable length, expansion limits, terminating connectors, and permissible potential differences for S5 units.

Operator Controls and Indicators

Describes LEDs, interface selector switch, and cable length selector switch on the IM 463-2 front plate.

Installing and Connecting the IM 463-2

Outlines steps for installing the IM 463-2 in a CR and preparing the connecting cable.

Setting the Operating Modes of the IM 314

Details setting S5 expansion unit usage and I/O address areas on the IM 314 for the IM 463-2.

PROFIBUS DP Master Interface IM 467/IM 467 FO

PROFIBUS DP Master Interface IM 467/IM 467 FO

Introduces PROFIBUS DP master interface for field communication between controllers and devices.

Configuration

Explains configuration via STEP 7 and module replacement without a programming device.

Indicators and the Mode Selector

Describes LEDs and mode selector on IM 467/467 FO for operating modes and fault indications.

Connection to PROFIBUS DP

Details electrical and optical connection methods and maximum cable lengths for PROFIBUS DP.

Cable Duct and Fan Subassemblies

Fan Monitoring in the Fan Subassemblies

Explains how to monitor fans using LEDs, relays, and speed monitoring for fault detection.

Cable Duct; (6ES7408-0TA00-0AA0)

Describes the function and technical specifications of the cable duct for cable management.

The 120/230 VAC Fan Subassembly; (6ES7408-1TB00-0XA0)

Details operator controls, indicators, fuse, and technical specifications for the 120/230 VAC fan.

The 24 VDC Fan Subassembly; (6ES7408-1TA00-0XA0)

Describes construction, characteristics, installation, wiring, and fuse for the 24 VDC fan.

RS 485 Repeater

Application and Characteristics; (6ES7972-0AA01-0XA0)

Explains the purpose of RS 485 repeaters for signal amplification and bus segment interconnection.

Appearance of the RS 485 Repeater; (6ES7972-0AA01-0XA0)

Shows the repeater's appearance and lists its functions, including terminals and switches.

RS 485 Repeater in Ungrounded and Grounded Operation

Details grounded and ungrounded operation modes, including jumper settings and grounding notes.

Technical Specifications

Provides detailed technical specifications, pin assignments, and block diagrams for the RS 485 repeater.

CPUs for M7-400

Performance Features

Compares key performance features of CPU 486-3 and CPU 488-3, including memory and expansion capabilities.

Technical Specifications

Lists technical specifications like nominal voltage, current consumption, power losses, and dimensions for M7-400 CPUs.

Function Elements

Familiarizes users with individual elements like LEDs, mode selector, memory card receptacle, and interfaces.

The BIOS Setup

Guides users through configuring CPUs via BIOS setup for expansions, boot options, and system settings.

I/O Addresses, Main Memory and Interrupt Assignments

Details I/O address space, main memory assignment, and interrupt assignments for M7-400 CPUs.

Interface Submodules

Interface Submodules Overview

Introduces interface submodules, their operation, handling, ESD guidelines, and addressing.

Submodule IDs and Insertion Rules

Provides submodule IDs and rules for insertion into various receptacles like EXM, CPU, FM.

IF 962-VGA Interface Submodule for M7-300/400; (6ES7962-1BA00-0AC0)

Describes connecting keyboard and VGA screen via the IF 962-VGA submodule, noting distance limitations.

IF 962-COM Interface Submodule for M7-300/400; (6ES7962-3AA00-0AC0)

Details connecting serial devices using the IF 962-COM submodule's two ports (COMa, COMb) and addressing.

IF 962-LPT Interface Submodule for M7-300/400; (6ES7962-4AA00-0AC0)

Explains the IF 962-LPT submodule's parallel port for printer and bi-directional data interface use.

IF 961-DIO Interface Submodule for M7-300/400; (6ES7961-1AA00-0AC0)

Details characteristics of the IF 961-DIO for 8 digital inputs and 8 outputs, including interrupt and diagnostic capabilities.

IF 961-AIO Interface Submodule for M7-300/400; (6ES7961-2AA00-0AC0)

Describes the IF 961-AIO for 4 analog inputs and 2 analog outputs, covering measuring ranges and wiring.

IF 961-CT1 Interface Submodule for M7-300/400; (6ES7961-3AA00-0AC0)

Details the IF 961-CT1 submodule for connecting incremental encoders, including counting tasks and gate functions.

IF 964-DP Interface Submodule for S7-400 and M7-400

Introduces the IF 964-DP for distributed I/O via PROFIBUS DP with isolated RS485 interface and cable length specifications.

Parameter Sets for Signal Modules

How to Assign the Parameters for Signal Modules in the User Program

Explains assigning parameters using STEP 7 or M7 API software via SFCs, and how parameters are stored.

Parameters of the Digital Input Modules

Lists settable parameters for digital input modules, including diagnostics, interrupts, and substitute values.

Parameters of the Digital Output Modules

Lists settable parameters for digital output modules, covering diagnostics and reaction to CPU-STOP.

Parameters of the Analog Input Modules

Details parameters for analog input modules, including measuring types, ranges, and temperature coefficients.

Diagnostic Data of the Signal Modules

Evaluating the Diagnostic Data of the Signal Modules in the User Program

Explains how diagnostic data is structured in data records 0 and 1 for STEP 7 analysis and further reading.

Structure and Contents of Diagnostic Data Bytes 0 and 1

Describes diagnostic data structure for bytes 0 and 1, including module type codes.

Diagnostic Data of the Digital Input Modules as of Byte 2

Details diagnostic data structure for SM 421; DI 16 x 24 VDC, covering operating status and errors in bytes 2 and 3.

Diagnostic Data of the Digital Output Modules as of Byte 2

Outlines diagnostic data structure for SM 422 digital output modules, covering operating status and errors in bytes 2 and 3.

Diagnostic Data of the Analog Input Modules as of Byte 2

Details diagnostic data structure for SM 431 analog input modules, covering operating status and errors in bytes 2 and 3.

Spare Parts and Accessories

Spare Parts and Accessories

Lists order numbers for spare parts like racks, power supplies, CPUs, memory modules, and interface modules.

Guidelines for Handling Electrostatic Sensitive Devices (ESD)

What is ESD?

Defines ESD, explains sensitivity to overvoltages, and shows the ESD warning symbol.

Electrostatic Charging of Persons

Illustrates maximum electrostatic voltages build-up on persons based on materials and humidity, per IEC 61000-4-2.

General Protective Measures Against Electrostatic Discharge Damage

Provides measures for grounding personnel, surfaces, and packaging, and avoiding direct contact with ESD devices.

Glossary

Address

Defines address as a specific operand or address area, giving examples like input I 12.1.

Aggregate current

Defines aggregate current as the sum of currents from all output channels on a digital output module.

Backplane bus

Explains the backplane bus as a serial data bus for module communication and voltage supply, using bus connectors for interconnection.

Backup battery

Ensures user program and data are stored powerfail-proof in the CPU, retaining memory markers, timers, and counters.

Backup voltage, external

Describes using external backup voltage for CPU/EU to maintain data during power supply replacement.

Bus

Defines bus as a transmission medium interconnecting nodes for serial or parallel data transfer over conductors or fiber-optic cables.

Bus connector

Physical connection between bus nodes and the bus cable.

Bus segment

Self-contained section of a serial bus system, interconnected by repeaters.

Central controller

An S7-400's central controller (CC) housing the CPU and allocatable expansion units.

Central processing unit

CPU (Central Processing Unit).

Cold restart

Restarts the controller and user program after dynamic data reset, manually or automatically.

Common mode voltage

Voltage common to all inputs/outputs of a group, measured against a reference point or ground.

Communication load

Load on CPU scanning from communication operations; max. permissible load can be set via parameter assignment.

Communication processor

Module for communication tasks like networking and point-to-point connection.

Comparison point

Parameter for analog input modules to determine reference junction for thermocouple measurements.

Compensating box

Compensation circuit for temperature fluctuations at the reference junction for thermocouples.

Configure

Selects and integrates components and software for specific use, adapting parameters.

CP

Communication processor.

CPU

Central Processing Unit of the programmable controller.

Data block

Data areas in user program containing user data, accessible by code blocks or assigned to specific FB calls.

Data, static

Static data used only within a function block, saved in instance data blocks.

Data, temporary

Local data of a block stored in L stack, not available after execution.

Declaration

Assigning variables with name, data type, comment, etc.

Default setting

Sensible basic setting used when no other value is provided.

Destination CPU for interrupt

Parameter to select CPU for hardware and diagnostic interrupts.

Diagnostic buffer

CPU memory area storing diagnostic events in order of occurrence, accessible via STEP 7.

Diagnostic data

All diagnostic events collected in CPU, entered into diagnostic buffer, triggering OBs.

Diagnostic interrupt

Reports system errors to CPU via interrupts, triggering OB 82 for processing.

Diagnostics

Generic term for system, process, and user-defined diagnostics.

Direct access

Direct access of CPU via I/O bus to modules, bypassing the process image.

Direct communication

Assigning local I/O areas of DP slave/master to PROFIBUS DP partner for data exchange.

DP master

Node with master function in PROFIBUS DP, executing user data communication with assigned DP slaves.

DP slave

Slave operated on PROFIBUS bus using PROFIBUS DP protocol, responding to master requests.

Edge, falling

Signal status change from 1 to 0.

Edge, rising

Signal status change from 0 to 1.

EEPROM

Electrically erasable programmable read-only memory.

EPROM

Erasable programmable read-only memory.

Equidistance

DP bus cycle accurate to few µs, configurable in STEP 7 for synchronous operation.

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