Siemens SINUMERIK 840D

11.03 5 Commissioning
5.2 Acceptance report
© Siemens AG 2003 All Rights Reserved
SINUMERIK 840D/SIMODRIVE 611 digital SINUMERIK Safety Integrated (FBSI) - Edition 11.03
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A full acceptance test (as described in this Chapter) must always be carried-out
when the functionality of Safety Integrated is commissioned for the first time on
a machine.
Extended safety-relevant functionality, transferring the commissioned software
to additional series machines, modifications to the hardware, software
upgrades etc. may make it necessary to carry-out the acceptance test with a
reduced test scope. The conditions prescribing the necessity for, or giving
suggestions for the required test scope are given below.
In order to define a partial acceptance test it is first necessary to describe the
individual parts of the acceptance test and then define logical groups that
represent the components of the acceptance text.
DOCUMENTATION
Documentation of the machine incl. safety functions
1. Machine description (with overview)
2. Details about the control system
3. Configuration plan
4. Function table
Active monitoring functions depending on the operating mode, the
protective doors and other sensors
Ideally, this table should be the object and result of the configuring work.
5. SI functions per axis
6. Information about the safety equipment.
FUNCTION TEST PART 1
General function check incl. checking the wiring/programming
7. Test the shutdown paths path
(test the forced checking procedure of the shutdown paths)
8. Test the external stops
9. Test the forced checking procedure of the inputs and outputs
10. Test the crosswise data comparison of the basic Safety Integrated
functions and Safety Integrated SPL system variables
11. Test the EMERGENCY STOP function and the safety circuits
12. Test the changeover of SI functions.
FUNCTION TEST PART 2
Detailed function test incl. checking the values of the individually used SI
functions
13. Test the SI function "safely-reduced speed" – SG
(in each case with evaluated measurement diagram and measured values)
14. Test the SI function "safe operating stop" – SBH
(in each case with evaluated measurement diagram and measured values)
15. Test the SI function "safe software limits" – SE
(in each case with evaluated measurement diagram and measured values)
Necessity of an
acceptance test
Overview/definitions
for performing the
acceptance test
Contents of the full
acceptance test