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Stober SC6 Series - User Manual

Stober SC6 Series
219 pages
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SC6 drive controller
Manual
en-US
05/2019
ID 442790.01

Table of Contents

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Stober SC6 Series Specifications

General IconGeneral
SeriesSC6
TypeController
Enclosure RatingIP20
Communication InterfaceCANopen
Protection FeaturesOvertemperature
Storage Temperature-20°C to +70°C

Summary

Foreword

User Information

Storage and transfer

Information on safe and efficient handling, storage, and transfer of the product.

Described product type

Specifies the binding documentation for the SC6 drive controller and software versions.

Limitation of liability

Disclaimer regarding responsibility for damages due to non-compliance or misuse.

Formatting conventions

Explains the use of signal words, symbols, and text markups for clarity.

Use of symbols

Details symbols for safety instructions and highlights useful tips.

Markup of text elements

Describes formatting used for important information, software elements, and keyboard shortcuts.

Conventions for cables

Explains core color codes and formatting conventions for cable descriptions.

Symbols, marks and test symbols

Lists and explains the meaning of symbols, marks, and test symbols used in the document.

Trademarks

Lists trademarks and registered trademarks of other companies used in the documentation.

General Safety Instructions

Directives and standards

Lists relevant European directives and standards for drive controllers.

Qualified personnel

Defines requirements for personnel performing tasks and emphasizes reading safety instructions.

Intended use

Specifies the intended application of SC6 drive controllers and defines improper use.

Transport and storage

Provides instructions for inspecting, transporting, and storing the products safely.

Operational environment and operation

Details environmental conditions, prohibited applications, and TN network operation.

Working on the machine

Outlines the 5 safety rules for working on machines and systems.

Disposal

Advises on observing regulations for disposing of product parts.

System Configuration

Hardware components

Provides an overview of available hardware components for the SC6 drive controller.

Drive controllers

Describes the SC6 drive controller availability in different sizes and safety options.

Nameplate

Details the information found on the SC6 drive controller nameplate.

Type designation

Explains the structure and meaning of the SC6 drive controller type designation code.

Sizes

Lists the available SC6 types and their corresponding sizes.

Controller

Introduces the MC6 motion controller and its integration with the SC6 drive controller.

Operating motors, encoders and brakes

Details compatibility with STOBER Lean motors, servo motors, and asynchronous motors.

Accessories

Lists available accessories, including safety technology modules.

Safety technology

Explains safety modules (SZ6, SR6, SY6) for STO and SS1 functions.

Communication

Describes communication interfaces (EtherCAT, PROFINET) and available cables.

DC link connection

Details the Quick DC-Link modules (DL6B) for connecting SC6 drive controllers.

Braking resistor

Mentions available braking resistors and refers to a chapter for details.

Software components

Introduces software components that aid in implementing the drive system.

Project configuration and parameterization

Explains using DriveControlSuite for project configuration and parameterization.

Applications

Describes drive-based motion control applications and CiA 402 compatibility.

Technical Data

Drive controllers

Contains specifications for electrical data, dimensions, and weight of the drive controller.

General technical data

Lists general specifications applicable to all drive controller types.

Electrical data

Details electrical data for SC6 sizes and brake chopper properties.

Control unit

Provides electrical data for the control unit.

Power unit: Size 0

Lists electrical data and nominal currents for SC6A062 (Size 0).

Power unit: Size 1

Lists electrical data and nominal currents for SC6A162 (Size 1).

Power unit: Size 2

Lists electrical data and nominal currents for SC6A261 (Size 2).

Binary inputs

Provides specifications for X101 and X103 binary inputs.

Power loss data in accordance with EN 61800-9-2

Details power loss data for drive controllers and accessories based on operating points.

Derating

Explains derating based on clock frequency, surrounding temperature, and installation altitude.

Effect of the clock frequency

Describes how clock frequency affects losses and nominal output current.

Effect of the surrounding temperature

Details derating based on surrounding temperature.

Effect of the installation altitude

Details derating based on installation altitude.

Dimensions

Provides dimensional drawings and specifications for SC6 drive controllers.

DC link connection

Provides general technical data for DL6B Quick DC-Link modules.

General technical data

Lists general technical data for DL6B modules, matching base device specs.

Assignment of DL6 B to SC6

Shows the assignment of DL6B modules to specific SC6 drive controller types.

Safety technology

Details the STO safety function via terminal X12 for the SR6 option.

Operating motors

Describes motor types and control modes supported by the drive controller.

Evaluable encoders

Provides an overview of encoder connections and signal transmission levels.

Overview

Lists available encoder connections and their notes.

Signal transmission

Details signal levels for single-ended and differential encoder signal transmission.

X4

Specifies technical data for EnDat 2.1/2.2 digital and SSI encoders connected to X4.

X101 for encoders

Provides specifications for single-ended HTL incremental and pulse train signals at X101.

X103 for encoders

Provides specifications for single-ended HTL incremental and pulse train signals at X103.

Controllable brakes

Details electrical data for controlling 24 VDC brakes connected to X2A.

Evaluable motor temperature sensors

Describes connecting PTC triplets for motor temperature monitoring.

Braking resistor

Describes available braking resistors (FZMU, FZZMU, GVADU, GBADU).

Tubular fixed resistor FZMU, FZZMU

Details specifications and dimensions for FZMU/FZZMU braking resistors.

Flat resistor GVADU, GBADU

Details specifications and dimensions for GVADU/GBADU braking resistors.

Project Configuration

Drive controllers

Discusses minimum time between energizing devices and STO safety function.

DC link connection

Explains how DC link connections store and utilize braking energy.

Information on design and operation

Covers design considerations for DC link groups, including central braking resistors and electrical data.

Design

Details charging capacity calculations and current load capacity of input rectifiers.

Motors

Provides framework conditions for project configuration of rotational motors.

Mixed operation

Explains combining SC6 with other STOBER drive controllers in mixed operation.

Storage

Drive controller

Warns about DC link capacitor strength loss during long storage.

Annual reforming

Recommends connecting drive controllers to supply voltage annually to prevent damage.

Reforming before commissioning

Details reforming procedures based on storage time before commissioning.

Installation

Safety instructions for installation

Emphasizes safety rules and minimum clearances during installation.

Basic assembly instructions

Provides general points for installation, including drive controllers and braking resistors.

Drive controllers

Gives installation points for drive controllers, including condensation prevention and EMC.

Braking resistor

Shows permitted and impermissible mounting positions for braking resistors.

Minimum clearances

Specifies minimum clearances required for drive controllers and braking resistors.

Drilling diagrams and bore dimensions

Provides drilling diagrams and bore dimensions for drive controllers.

Drive controllers

Lists drilling dimensions for SC6 drive controllers.

Length of copper rails

Describes the requirement and determination of copper rail length for DC link modules.

Installing the drive controller without a rear section module

Details the process of installing a drive controller without a rear section module.

Installing the DC link connection

Explains the steps for installing the DC link connection using Quick DC-Link modules.

Mounting the drive controller on the rear section module

Describes how to mount the drive controller onto the rear section module.

Connection

Safety instructions for connection

Emphasizes safety rules and precautions when connecting devices.

Line routing

Advises observing valid provisions for line routing during electrical equipment installation.

Protective measures

Details protective measures for power grid supply and DC link connections.

Power grid supply in case of parallel connection

Highlights measures for EMC compatibility and potential damage from controller failure.

Line fuse

Explains the role of line fuses and recommends types for stand-alone operation.

Line fuse in stand-alone operation

Recommends protective devices and fuses for single drive controller operation.

Grid connection in case of parallel connection

Details requirements for simultaneous grid connection of drive controllers.

Residual current protective device

Discusses RCDs for detecting residual currents and potential false triggering.

Housing grounding

Explains grounding conductor connection and requirements for equipotential bonding.

EMC recommendations

Provides guidelines for EMC-compliant installation, including cable routing and shielding.

Drive controller

Provides detailed information about drive controller terminals and connections.

Overview

Shows a connection overview diagram and lists terminal functions.

X2 A: Brake A

Details the connection description and cable requirements for Brake A.

X2 A: Motor temperature sensor A

Details connection description and cable requirements for the motor temperature sensor.

X4 A: Encoder A

Details connection descriptions for EnDat, SSI, differential TTL/HTL, and resolver encoders.

X9: Ethernet service interface

Describes the X9 interface for PC connection with DriveControlSuite.

X10: 400 V supply

Details terminal connections and conductor cross-sections for the 400 V supply.

X11: 24 V supply

Details terminal connections and cable requirements for the 24 VDC supply.

X12: Safety technology (option SR6)

Provides terminal connection description and cable requirements for the SR6 safety option.

X20 A: Motor A

Details connection descriptions and cable requirements for Motor A.

X21: Braking resistor

Details terminal connections for the braking resistor.

X22: DC link connection

Details terminal connections for the DC link connection.

X101: BE1 - BE4

Provides connection descriptions for binary signals and encoders at X101.

X103: BE6 - BE9

Provides connection descriptions for binary signals and encoders at X103.

X200, X201: EtherCAT

Details EtherCAT connection descriptions and cable requirements.

X200, X201: PROFINET

Details PROFINET connection descriptions and cable requirements.

X300: Brake 24 V supply

Details electrical data and connection for the 24 V supply to the brake.

X700: SD slot

Explains the use of the SD slot for data backup and recommends card types.

Connecting a drive controller

Provides step-by-step instructions for connecting a drive controller.

Braking resistor

Explains housing grounding and connection descriptions for braking resistors.

FZMU, FZZMU connection description

Details connection descriptions and conductor cross-sections for FZMU/FZZMU resistors.

GVADU, GBADU connection description

Describes the connection for GVADU/GBADU flat resistors.

Cables

Notes factors influencing cable selection and provides general instructions.

Commissioning

Initiating the project

Guides on starting a project and projecting drive controllers and axes in DriveControlSuite.

Projecting the drive controller and axis

Details steps for creating a new project and projecting drive controllers and axes.

Configuring safety technology

Instructs on configuring safety technology according to the manual.

Creating other modules and drive controllers

Recommends organizing drive controllers into modules within DriveControlSuite.

Specifying a module

Explains how to specify module properties in DriveControlSuite.

Specifying the project

Guides on specifying project properties in DriveControlSuite.

Mechanical drive model

Emphasizes mapping the mechanical environment for smooth drive train operation.

Parameterizing the STOBER motor

Details parameterizing STOBER motors (servo and Lean) using wizards.

Parameterizing the axis model

Outlines the steps for parameterizing the axis model, including scaling and limiting.

Define the axis model

Explains defining axis type, motor encoder, position encoder, and position range.

Scale the axis

Details scaling the axis by configuring gear ratios and decimal places.

Parameterizing the position and velocity range

Guides on setting position and velocity limits and tolerance ranges.

Limiting the axis

Explains limiting position, velocity, acceleration, jerk, and torque/force.

Testing the project configuration

Guides on testing the projected axis model using jog control and transferring configurations.

Communication

Direct connection

Explains direct network connection requirements between PC and drive controller.

Fieldbus

Refers to a manual for detailed information on fieldbus connections.

Diagnostics

Drive controller

Describes diagnostic LEDs indicating device state, physical connection, and communication.

Fieldbus state

Explains diagnostic LEDs for fieldbus state, focusing on EtherCAT and PROFINET.

EtherCAT state

Details the meaning of red and green LEDs for EtherCAT connection and status.

PROFINET state

Explains the meaning of red (BF) and green (Run) LEDs for PROFINET status.

FSoE state

Describes the green LED indicating the FSoE status for SY6 safety modules.

Drive controller state

Explains the meaning of green and red LEDs indicating drive controller and axis states.

Service network connection

Details the meaning of green (Link) and yellow (Activity) LEDs for the service network connection.

Fieldbus network connection

Explains the meaning of green (Link) LEDs for EtherCAT and PROFINET network connections.

Events

Lists events, their causes, and suitable measures for drive system protection.

Overview

Provides a table of possible events with cross-references to detailed information.

Event 31: Short;ground

Describes causes and actions for short/ground faults in motors and braking resistors.

Event 32: Short;ground internal

Details causes and actions for internal short-circuit/ground faults within the device.

Event 33: Overcurrent

Explains causes and actions related to overcurrent events, including acceleration times and limits.

Event 34: Hardware fault

Lists causes and actions for hardware faults related to FPGA and power supply.

Event 35: Watchdog

Details causes and actions for watchdog timeouts and microprocessor faults.

Event 36: High voltage

Lists causes and actions for high voltage events, including brake chopper and supply voltage issues.

Event 37: Motor encoder

Explains causes and actions related to motor encoder issues, including parameterization and defective cables.

Event 40: Invalid data

Explains causes and actions for invalid data related to electronic nameplates and memory.

Event 46: Low voltage

Lists causes and actions for low voltage events.

Event 47: Torque limit

Explains causes and actions for torque limit events.

Event 50: Safety module

Details causes and actions for safety module related events.

Event 52: Communication

Explains causes and actions for communication errors (PZD-Timeout, PDO-Timeout).

Event 53: Limit switch

Details causes and actions for limit switch events (hardware and software).

Event 54: Following error

Lists causes and actions for following error events.

Event 56: Overspeed

Explains causes and actions for overspeed events.

Event 59: Overtemperature drive controller i2 t

Lists causes and actions for drive controller overtemperature events.

Event 68: External fault 2

Details causes and actions for external fault 2.

Event 69: Motor connection

Lists causes and actions for motor connection issues.

Event 70: Parameter consistency

Explains causes and actions for parameter consistency errors.

Event 71: Firmware

Details causes and actions for firmware-related events (defective, CRC error).

Event 72: Brake test timeout

Lists causes and actions for brake test timeout events.

Event 76: Position encoder

Explains causes and actions for position encoder issues.

Event 77: Master encoder

Details causes and actions for master encoder issues.

Event 78: Position limit cyclic

Lists causes and actions for cyclic position limit events.

Event 79: Motor; position monitor

Explains causes and actions for motor/position monitoring events.

Event 80: Illegal action

Lists causes and actions for illegal actions.

Event 81: Motor allocation

Details causes and actions for motor allocation changes.

Event 83: Failure of one; all phases (mains)

Explains causes and actions for phase failure events.

Event 84: Drop in network voltage when power section active

Lists causes and actions for network voltage drop events.

Event 85: Excessive jump in reference value

Explains causes and actions for excessive reference value jumps.

Event 86: Unknown LeanMotor record

Details causes and actions for unknown LeanMotor records.

Event 87: Reference lostReference loss

Lists causes and actions for reference loss events.

Event 88: Control panel

Explains causes and actions for control panel connection issues.

Event 89: Maximum current Lm

Lists causes and actions for maximum current events.

Replacement

Safety instructions for device replacement

Provides critical safety instructions before replacing devices.

Replacing the drive controller

Details the process of replacing a drive controller, including safety warnings.

Updating firmware

Explains how to update firmware using DS6 software or an SD card.

Replacing or updating firmware using DS6

Guides through updating firmware using the DriveControlSuite DS6 software.

Updating firmware using an SD card

Describes the procedure for updating firmware via an SD card.

Changing the fieldbus

Advises contacting STOBER service for changing the fieldbus variant.

Service

Information about the product

Guides on how to find product information online using serial or invoice numbers.

STOBER electronics service

Provides contact information for STOBER service and required information for support.

Reverse documentation

Explains how to create and load reverse documentation for project configuration.

Creating reverse documentation in a new project

Details steps for creating reverse documentation in a new project using DriveControlSuite.

Loading reverse documentation in an existing project

Guides on loading reverse documentation into an existing project.

Appendix

Terminal specifications

Clarifies specifications for connections based on drive controller type.

Overview

Provides tables showing terminal specifications for drive controllers and safety technology.

FMC 1,5 -ST-3,5

Details specifications for the FMC 1,5 -ST-3,5 terminal.

BCF 3,81 180 SN

Details specifications for the BCF 3,81 180 SN terminal.

BLDF 5.08 180 SN

Details specifications for the BLDF 5.08 180 SN terminal.

GFKC 2,5 -ST-7,62

Details specifications for the GFKC 2,5 -ST-7,62 terminal.

GFKIC 2.5 -ST-7.62

Details specifications for the GFKIC 2.5 -ST-7.62 terminal.

SPC 5 -ST-7,62

Details specifications for the SPC 5 -ST-7,62 terminal.

ISPC 5 -STGCL-7,62

Details specifications for the ISPC 5 -STGCL-7,62 terminal.

ISPC 16 -ST-10,16

Details specifications for the ISPC 16 -ST-10,16 terminal.

Wiring examples

Shows basic connection diagrams for stand-alone and parallel operations.

Stand-alone operation with direct brake control

Provides a wiring example for stand-alone operation with direct brake control.

Parallel connection

Shows a wiring example for parallel connection of SC6 drive controllers with DC link.

Device addressing

Explains MAC address, IP address, and subnet mask assignments for direct and fieldbus connections.

DriveControlSuite

Covers system requirements, installation types, and software structure.

System requirements

Lists minimum PC system requirements for DriveControlSuite.

Installation types

Describes Standard and User-defined installation types for DriveControlSuite.

Installing software

Provides instructions for installing DriveControlSuite software.

Structure of the program interface

Explains the graphical interface of DriveControlSuite.

Individualized workspace

Describes the customizable workspace elements of DriveControlSuite.

Navigation using sensitive circuit diagrams

Explains navigation within DriveControlSuite using circuit diagrams and links.

Updates

Guides on how to search for and install software updates.

Communication requirements

Details PC firewall and router requirements for direct connection.

Personal firewall

Explains firewall and service enabling requirements for communication.

Protocols and ports for communication using routers

Lists protocols and ports needed for router-based communication.

Configuring virtual machines

Explains how to configure virtual machines for DriveControlSuite connectivity.

Detailed information

Lists documentation offering additional relevant information with IDs.

Symbols in formulas

Provides a glossary of symbols used in formulas within the document.

Abbreviations

Lists common abbreviations used in the manual and their meanings.

Contact

Consultation, service and address

Provides contact information for consultation, support, and company address.

Your opinion is important to us

Invites feedback for improving documentation quality.

Close to customers around the world

Lists international STOBER contact information for sales and support.

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