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Suzuki DL650K5 - Page 361

Suzuki DL650K5
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CHASSIS 7-85
Apply grease on the recessed portion of the joint plate holder
3 and set the joint plate
0.
NOTE:
When positioning the joint plate
0
on the tool, its stamp mark
must face the joint plate holder
3
side.
Set the drive chain on the tool as illustrated and turn in the
adjuster bolt
5 to secure the wedge holder & wedge pin
4.
Turn in the pressure bolt “A”
6 and align two joint pins
A
properly with the respective holes of the joint plate
0
Turn in the pressure bolt “A”
6 further using the bar
7 to
press the joint plate over the joint pins.
Continue pressing the joint plate until the distance between
the two joint plates come to the specification.
% Joint plate distance specification
W
#
JOINT PIN STAKING
Set up the special tool as shown in the illustration.
1 Tool body
2 Grip handle
3 Pressure bolt “A”
4 Adjuster bolt (without hole)
5 Staking pin (stowed inside grip handle behind rubber cap)
6 Bar
NOTE:
Before staking the joint pin, apply a small quantity of grease to
the staking pin
5
.
DID 18.70 – 18.90 mm (0.736 – 0.744 in)
Should pressing of the joint plate be made excessively
beyond the specified dimension, the work should be
redone using the new joint parts.
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