Suzuki LT-Z250 - Reassembly and Remounting

7-62 CHASSIS
REAR AXLE HOUSING
Inspect the rear axle housing for distortion or damages. If any
damages are found, replace the rear axle housing with a new
one.
REASSEMBLY AND REMOUNTING
Reassemble and remount the rear axle in reverse order of
removal and disassembly. Pay attention to the following points:
 Apply SUZUKI SUPER GREASE to the rear drive case spline.
& 99000-25030: SUZUKI SUPER GREASE  A (USA)
99000-25010: SUZUKI SUPER GREASE  A (Others)
 Install new O-ring to the rear drive gear case.
NOTE:
Before installing the O-ring, apply grease to it.
 Install the rear axle shaft and rear axle housing to the rear
drive gear case.
 Apply THREAD LOCK SUPER to the rear axle housing/final
gear case bolts
1 and rear axle housing set bolts 2.
 Tighten the rear axle housing/final gear case bolts
1 and rear
axle housing set nuts
2 to the specified torque of each.
, 99000-32030: THREAD LOCK SUPER  1303 (USA)
- 99000-32110: THREAD LOCK SUPER  1322 (Others)
" Rear axle housing/final gear case bolt:
65 N•m (6.5 kgf-m, 47.0 lb-ft)
Rear axle housing set nut:
60 N•m (6.0 kgf-m, 43.5 lb-ft)
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