Suzuki LT-Z250 - ENGINE

ENGINE 3-1
ENGINE
CONTENTS
3
ENGINE COMPONENTS REMOVABLE WITH ENGINE IN PLACE............3- 2
ENGINE REMOVAL AND INSTALLATION..................................................3- 3
ENGINE REMOVAL................................................................................3- 3
ENGINE INSTALLATION ....................................................................... 3- 8
ENGINE DISASSEMBLY..............................................................................3-12
ENGINE TOP SIDE.................................................................................3-12
ENGINE BOTTOM SIDE......................................................................... 3-15
ENGINE COMPONENTS INSPECTION AND SERVICE..............................3-23
CYLINDER HEAD COVER.....................................................................3-23
CYLINDER HEAD...................................................................................3-25
CAMSHAFT ............................................................................................3-33
CAM CHAIN TENSION ADJUSTER ......................................................3-34
CAM CHAIN TENSIONER AND CAM CHAIN GUIDE...........................3-34
CYLINDER..............................................................................................3-35
PISTON AND PISTON RING..................................................................3-35
CONROD AND CRANKSHAFT..............................................................3-38
CLUTCH..................................................................................................3-39
TRANSMISSION.....................................................................................3-42
GEARSHIFT FORK ................................................................................3-45
GENERATOR COVER............................................................................3-45
CLUTCH COVER....................................................................................3-46
CRANKCASE .........................................................................................3-47
CRANKSHAFT .......................................................................................3-50
DRIVE TRAIN .........................................................................................3-51
SECONDARY GEAR SHIMS ADJUSTMENT........................................3-55
REASSEMBLY INFORMATION.............................................................3-58
ENGINE REASSEMBLY ...............................................................................3-59
ENGINE BOTTOM SIDE......................................................................... 3-59
ENGINE TOP SIDE.................................................................................3-70
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