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Toro ProCore 648s User Manual

Toro ProCore 648s
92 pages
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FormNo.3440-916RevE
ProCore
®
648sAerator
ModelNo.09960—SerialNo.400000000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3440-916*

Table of Contents

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Toro ProCore 648s Specifications

General IconGeneral
Horsepower23 HP
Cutting/Aerating Width48 inches
Drive/Transmission TypeHydrostatic
Tine Diameter0.75 inches
Fuel Capacity6 gallons
Tine/Aerating DepthUp to 4 inches
Warranty2 years

Summary

Introduction

Safety

General Safety

Provides fundamental safety rules and precautions to prevent personal injury and property damage.

Safety and Instructional Decals

Explains the meaning and importance of various safety decals found on the machine.

Setup

Loose Parts

Lists components to verify shipment of all necessary parts for initial setup.

Media and Additional Parts

Lists included media like manuals and optional accessories available for setup.

Installing the Rear Wheels

Procedure for securely attaching the rear wheels to the machine.

Installing the Handle

Step-by-step instructions for assembling the handlebar.

Assembling the Brake Cable

Instructions for routing and connecting the brake cable assembly.

Connecting the Wire Harness

Steps for connecting the machine's electrical wire harnesses.

Installing the Handlebar Cover

Procedure for attaching the handlebar cover to the machine.

Charging and Connecting the Battery

Instructions for preparing and connecting the machine's battery.

Installing the Rear Hood Latch Lock

Procedure for installing the rear hood latch lock for CE compliance.

Installing the Belt-Cover Latch Lanyard

Procedure for installing the belt cover latch lanyard for CE compliance.

Applying the CE Decal and the Production Year Decal

Instructions for applying regulatory decals to the machine.

Installing the Tine Holders, Turf Guards, and Tines

Steps for mounting aeration components like tines and guards.

Product Overview

Controls

Handlebar Controls

Explains the operation of the handlebar and associated controls like the latch and bail.

Traction Controls

Describes how to control the machine's forward and backward movement.

Coring Head Controls

Explains the function of the aerate bail and drop control switch.

Engine Controls

Details on operating the engine's throttle, choke, ignition, and tachometer.

Throttle, Choke, Ignition, and Tachometer Operations

How to operate the engine's primary controls for starting and running.

Fuel-Shutoff Valve

Location and function of the valve used to control fuel flow.

Using the InfoCenter LCD Display

Guide to navigating and interacting with the machine's digital display.

InfoCenter Icon Descriptions

Explains the meaning of icons displayed on the InfoCenter screen.

Using the Menus

Instructions on navigating the InfoCenter's menu system.

Accessing Protected Menus

Steps to access and manage protected settings using a PIN code.

Specifications

Attachments/Accessories

Information on optional equipment available to enhance machine capabilities.

Tine Configuration Table

Details on different tine types, spacing, quantity, and turf guard compatibility.

Operation

Before Operation

Procedures and safety checks required before starting the machine.

Before Operation Safety

Essential safety precautions and checks to perform before operating.

General Safety

Fundamental safety rules and guidelines for operating the equipment.

Fuel Safety

Crucial precautions for handling and using fuel safely to prevent fire hazards.

Adding Fuel

Instructions and specifications for refueling the machine.

Filling the Fuel Tank

Step-by-step guide to safely add fuel to the machine's tank.

Performing Daily Maintenance

Daily checks to ensure the machine is ready for operation.

Testing the Safety Interlock System

Verifying that the machine's safety interlock functions are operational.

Raising the Coring Head

Procedure for lifting the coring mechanism to a raised position.

Testing the Starter Interlock

Verifying the safety interlocks prevent engine starting under incorrect conditions.

Testing the Operator Presence Interlock

Verifying the operator presence bail functions correctly.

Testing the Bump-Stop Interlock

Verifying the bump-stop switch correctly stops machine movement.

Installing Turf Guards, Tine Holders, and Tines

Steps for mounting aeration components like tines and guards.

Hole Depth, Hole Spacing, and Tine Settings

Adjusting aeration parameters for desired hole quality and coverage.

Accessing the Settings Screens

Guide to navigating the InfoCenter to access various machine settings.

Setting the Hole Depth

Adjusting the depth of the aeration holes using the InfoCenter.

Setting the Hole Spacing

Adjusting the distance between aeration holes via the InfoCenter.

Setting Tine Diameter

Adjusting the diameter of the aeration tines through the InfoCenter.

Setting the Tines Quantity

Adjusting the number of tines used per holder via the InfoCenter.

Calibrating the Tine Ground Height

Process to ensure correct tine-to-ground contact for optimal aeration.

Running the Teach Ground Height Application

Step-by-step guide for performing the ground height calibration.

During Operation

Guidelines and precautions for operating the machine safely.

During Operation Safety

Crucial safety rules and precautions to follow while operating the machine.

Slope Safety

Precautions and best practices for operating the machine on slopes.

Engaging Parking Brake

Instructions on how to securely engage the machine's parking brake.

Starting the Engine

Step-by-step instructions for safely starting the machine's engine.

Shutting Off the Engine

Procedure for safely stopping the machine's engine.

Using the Machine

General operational guidance for using the machine effectively.

Speed Lock

Explanation of the ground-speed control feature.

Driving the Machine in the Transport Mode

Instructions for moving the machine between job sites.

Driving the Machine in the Aerating Mode

Instructions for operating the machine during the aeration process.

Aerating Using the Delay-Drop Mode

Specific method for aerating using the delay-drop feature.

Raising the Coring Head

Procedure for lifting the coring head mechanism.

Driving the Machine in the Reverse Direction

Guidance and precautions for operating the machine backwards.

Resetting the Bump-Stop Switch

How to reset the machine's emergency stop switch.

Using the Line Marker

Instructions for using the line marker for precise aeration row alignment.

Using Aerator Statistics for Estimating Topdressing

Utilizing machine data for planning topdressing applications.

Accessing the Area and Volume Counters

Steps to navigate the InfoCenter and access aeration data counters.

Supporting the Coring Head with the Service Latch

Procedure for securing the coring head during maintenance.

Adjusting the Weight Transfer

Modifying machine weight distribution for optimal aeration depth.

Adjusting the Depth-Stop Spacers

Modifying aeration depth settings by adjusting stop spacers.

Setting the InfoCenter

Configuring machine settings and modes via the InfoCenter display.

Adding Additional Weight

Instructions for adding counterweights to improve aeration performance.

Moving the Machine by Hand

Procedures for manually moving the machine when the engine is off.

Bypassing the Hydraulic Pump and Moving the Machine

Steps to disengage the hydraulic system for safe machine transport.

Restoring the Hydraulic Pump

Procedure to re-engage the hydraulic system after bypassing it.

Operating Tips

General advice and best practices for operating the machine.

Hard Ground

Strategies for aerating effectively in firm or dry soil conditions.

Front Hole Dimple or Push During the Aeration Pass (Solid Tines or Softer Soil Conditions)

Troubleshooting for hole quality issues like dimpling or pushing.

Adjusting the Roto-Link Dampeners

Steps to adjust the roto-link dampeners for optimal hole quality.

Testing Hole Quality

Procedure to evaluate and improve the quality of aeration holes.

After Operation

After Operation Safety

Essential safety precautions after completing machine operation.

Cleaning the Machine

Instructions for washing and cleaning the machine after use.

Tie-Down Points

Location of points for securing the machine with straps or chains.

Hauling the Machine

Trailer Recommendations

Guidelines for selecting and using a trailer to transport the machine.

Maintenance

Maintenance Safety

Critical safety precautions to observe before performing maintenance.

Recommended Maintenance Schedule(s)

Overview of routine maintenance tasks and their recommended service intervals.

Daily Maintenance Checklist

A checklist for daily inspections and checks to ensure machine readiness.

Pre-Maintenance Procedures

Steps to take before performing any maintenance tasks.

Preparing the Machine for Maintenance

Steps to prepare the machine before starting service.

Lifting the Machine

Safe methods for raising the machine for maintenance access.

Removing the Belt Cover

Steps to remove the belt cover for access to internal components.

Installing the Belt Cover

Steps to reattach the belt cover after maintenance.

Removing the Coring-Head Cover

Procedure for removing the cover protecting the coring head.

Installing the Coring-Head Cover

Procedure for reinstalling the coring head cover.

Lubrication

Checking the Coring Head Bearings

Instructions for inspecting coring head bearings for wear or damage.

Engine Maintenance

Engine Safety

Safety precautions related to engine maintenance tasks.

Servicing the Air Cleaner

Instructions for cleaning or replacing the air filter element.

Checking the Engine-Oil Level

How to check and maintain the correct engine oil level.

Changing the Engine Oil and Filter

Procedure for replacing the engine oil and oil filter.

Servicing the Spark Plugs

Maintenance procedures for the engine's spark plugs.

Fuel System Maintenance

Procedures for maintaining the machine's fuel system.

Replacing the Fuel Filter

Steps to replace the fuel filter in the fuel line.

Draining the Fuel Tank

Procedure for safely emptying the machine's fuel tank.

Electrical System Maintenance

Electrical System Safety

Safety precautions for working on the machine's electrical system.

Servicing the Battery

Instructions for battery care, cleaning, and maintenance.

Checking the Battery Connections

Verifying battery cable security and cleanliness.

Replacing the Fuses

How to identify and replace blown fuses in the electrical system.

Drive System Maintenance

Checking the Tire Pressure

Ensuring tires are inflated to the correct pressure for proper operation.

Belt Maintenance

General information and procedures for drive belt upkeep.

Inspecting the Belts

Checking drive belts for damage, wear, or separation.

Adjusting the Pump Belt

Steps to adjust the tension of the hydraulic pump belt.

Hydraulic System Maintenance

Hydraulic System Safety

Safety precautions for working on the machine's hydraulic system.

Relieving Hydraulic Pressure

Steps to safely reduce pressure in the hydraulic system before service.

Checking the Hydraulic Lines

Inspect hydraulic hoses and fittings for leaks, wear, or damage.

Hydraulic Fluid Specifications

Details on the recommended type, viscosity, and properties of hydraulic fluid.

Checking the Hydraulic-Fluid Level

How to check and maintain the correct hydraulic fluid level.

Changing the Hydraulic Fluid and Filters

Procedure for replacing the hydraulic fluid and filters.

Aerator Maintenance

Checking the Fastener Torque

Verifying that critical fasteners are torqued to specification.

Adjusting the Side Shields

Instructions for adjusting the position of the side shields.

Coring Head Timing

Ensuring the coring head operates in synchronization with timing marks.

Replacing the Turf Guards

Instructions for replacing damaged or worn turf guards.

Storage

Storage Safety

Safety precautions to observe before storing the machine.

Storing the Machine for less than 30 days

Instructions for short-term storage of the machine.

Storing the Machine for the Season

Procedures for long-term storage of the machine.

Preparing the Chassis

Steps to prepare the machine frame and body for storage.

Preparing the Engine and Fuel System

Instructions for preparing the engine and fuel system for storage.

Preparing the Battery

Instructions for storing the machine's battery.

Troubleshooting

The Toro Company

Conditions and Products Covered

Details on what parts and conditions are covered under the Toro warranty.

Parts

Information regarding parts replaced under warranty coverage.

Deep Cycle and Lithium-Ion Battery Warranty

Specific warranty terms for the machine's batteries.

Maintenance is at Owner's Expense

Clarifies which routine maintenance tasks are the owner's responsibility.

General Conditions

General terms, limitations, and legal rights related to the warranty.

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