Assembly of Transmission
1. Clean and lightly oil parts before assembly. Tighten
all threaded parts to recommended torque value.
IMPORTANT: Most parts have critical, high toler-
ance surfaces. Use caution to prevent damage to
these surfaces during assembly. Protect exposed
surfaces, openings and ports from damage and
foreign material.
2. Install swashplate into housing (Fig. 58).
Make sure
swashplate control shaft is located on correct side of
housing (note marks made during disassembly).
Figure 58
3. Install trunnion cover (with o-ring and trunnion bear-
ing) into housing and over swashplate trunnion (Fig. 59).
NOTE: The trunnion bearings are pressed into the cover
assemblies so the split in each bearing will be located
closest to the center section.
Figure 59
4. Use an arbor press to press a new seal into trunnion
seal cover. Outer face of seal should be pressed flush
with outer surface of seal cover. Be careful not to
damage the seal.
5. Install trunnion seal cover
with o-ring, seal and trun-
nion bearing into housing and over swashplate trunnion
(see Trunnion Seal Replacement). Wrap end of swash-
plate control shaft with thin plastic to prevent damage to
seal lip during installation (Fig. 60).
Figure 60
6. Install hex tapping screws and tighten to a torque of
6 to 9 ft-lb (Fig. 61).
Figure 61
Reelmaster
®
5100-D Page 4 - 49 Transmission Repairs
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