Alternator Removal and Installation
1. Disconnect the negative (–) cable from the battery.
2. Disconnect the wire from terminal “B”
on the back of
the alternator.
3. Disconnect the alternator wiring harness connector.
4. Loosen alternator brace bolt and alternator support
bolt (Fig. 25). Push the alternator toward the engine and
remove the belt.
5. Remove the alternator.
6. Reverse steps 1 - 5 to install the alternator. Make sure
the spacer and shim is installed on the alternator sup-
port bolt between the alternator lower rear bracket and
gear case bracket (Fig. 26).
7. Insert a pry bar between
the alternator and engine
and pry out alternator. Apply only enough pressure to
get the correct belt tension.
8. Hold the alternat
or in position after you get proper belt
tension and tighten the alternator brace bolt. Tighten the
alternator support bolt. For proper tension, the belt
should deflect 3/8 to 1/2 in. when 22 lb. of force is
applied midway between alternator and crankshaft pul-
leys.
Starter Removal and Installation
1. Disconnect the negative (–) cable from the battery.
2. Disconnect the wires from the starter solenoid
(Fig. 27).
3. Remove the two cap screws and washers securing
the starter to the bracket.
4. Remove the starter.
5. Reverse steps 1 - 4 to install the star
ter.
Figure 25
Figure 26
2
1
Figure 27
1. Starter solenoid 2. Cap screw and washer (2)
Reelmaster
®
223-D/5100-D Page 3 - 27 External Engine Component Repair
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