1
2
3
4
5
Starter Service
Disassembly and Inspection
1. Remove the starter from t
he engine (see Starter
Removal and Installation in the External Engine Com-
ponent Repair section of Chapter 4 - Mitsubishi Diesel
Engine).
2. Disconnect wire from
magnetic switch terminal “M”.
3. Loose two screws securing the magnetic switch
(Fig. 44). R
emove the magnetic switch.
4. Remove two through bolts and screws securing the
brush holder. Remove the rear bracket.
5. With the two brushes in the floating state, remove the
yoke and brush holder assembly. Pull the armature out.
6. Remove the cover, pry the snap ring out and remove
the washer.
7. Unscrew the bolts and remove the center bracket. As
the bracket is removed, washers for pinion shaft end
play adjustment will come off.
8. Pull out the reduction gear lever and lever sprin
g from
the front bracket.
9. Pry the snap ring out on the pinion side and pull out
the pinion and pinion shaft.
10. Remove the ball bearings from each end of the
armature with a bearing puller. The bearing that is
press-fitted in the front bracket cannot be removed.
Replace the bracket assembly if the bearing is worn or
damaged.
5
4
3
2
1
9
7
8
10
11
6
14
13
12
Figure 44
. Front bracket assembly 6. Through bolt 11. Gear
. Lever assembly 7. Armature 12. Yoke assembly
. Spring set 8. Rear bearing 13. Brush holder assembly
. Center bracket assembly 9. Pinion 14. Rear bracket
. Switch assembly 10. Pinion shaft assembly
Reelmaster
®
5100-D Page 5 - 37 Repairs
To Next Page
Loading...
