Westerbeke 65A-FOUR - Generator Parts Breakdown; Index; Piston;Connecting Rod

INDEX
AC Output Configurations ................................................ 72
Fuel Camshaft ..............................................................
23
Alternator Service ............................................................ 35 Gear Case Cover .......................................................... 27
Assembly Procedures ........................................................ 12 Gear Case Plate ............................................................ 28
Compression
Pressure ........................................................ 2 Governor Fork Lever. ................................................... 2 I
Cylinder Block .................................................................... 8 Governor Housing Assembly ...................................... 18
Cylinder Head .................................................................... 8 Governor Weight .......................................................... 23
Disassembly Procedures .................................................... I I
Idle Gears ......................................................................
28
Dynamic Balancer .............................................................. 9 Idle Gear/Camshaft ...................................................... 27
Electronic Regulation ........................................................ 85
Injection Nozzle ............................................................ 20
Engine Troubleshooting ...................................................... 3
Injection
Pump .............................................................. 24
Exciting the Generator ...................................................... 89
Injection Pump Unit .................................................... 19
Exciter Rotor Troubleshooting .......................................... 90 Installing InjectiGn Pump ............................................ 25
General Description ............................................................. 8
Generator - General Information ...................................... 83
Oil Pan/Oil Strainer ...................................................... 29
Piston/Connecting Rod ................................................ 29
Generator
Parts Breakdown .............................................. 93 Pistons .......................................................................•.. 30
Senerator Testing Voltage ................................................ 89
Plate - Gear Case .......................................................... 28
Governor ............................................................................ I 0
Rocker Arm/Push Rod .................................................. 15
Head Cover .......................................................................... 8
Stop Lever .................................................................... 22
Internal
Wfring Schematic ................................................ 91
Thermostat .................................................................... 20
Magnetic Pick-Up Coil .................................................... 87
Valve ............................................................................
16
Metric Conversion Chart .................................................. 95
Water Pump/Oil Cooler ................................................ 26
Metric Equi valent Chart .................................................... 96
Engine Adjustments
Parts Breakdown - Generator ............................................ 92
Fuel Injection ................................................................ 64
PistonlPiston rings .............................................................. 9
Fuel Lift
Pump .............................................................. 65
Service Specifications ...................................................... 55
Glow Plugs .................................................................. 65
Special Tools .................................................................... 72
Injection Timing .......................................................... 61
Specifications (65A-Four) ................................................ 68
Injectors ........................................................................ 64
Specifications (33 EDE) ....................................................
69
Inlet Fuel Filter ............................................................ 65
Specificatinns (28.5 EDER) ............................................ 69a
Oil Filter ...................................................................... 63
Specifications - Servicing .................................................
.55
Oil Pressure .................................................................. 63
Starter Motor Service ........................................................ 34
Raw Water Pump .......................................................... 66
Terminal Board Connections ............................................ 84
Valve Clearance ............................................................ 62
Testing for OverhauL .......................................................... 2
Engine Servicing
Testing Voltage .................................................................. 89
Balancer Shaft Alignment ........................................... .47
Torque Specifications ........................................................
70
Balancer Shaft Side Clearance ................................... .47
Transmission (Marine) ............................................
11 & 13
Cam Height ................................................................. .45
Troubleshooting .................................................................. 3
Camshaft Alignment ................................................... .45
Troubleshooting Chart (Generator) ..................................
88
Camshaft lournal ......................................................... .46
Tuning Operations ............................................................. I 3
Connecting Rod Alignment ......................................... .49
Water
Pump ...................................................................... 66
Crankshaft ................................................................... .50
Wiring Diagrams ..............................................................
67
Crankshaft Sleeve ........................................................ 52
Wiring Schematic - Internal ..............................................
91
Cylinder ........................................................................ 53
Disassembly/Assembly Cylinder Head ............................................................. .40
Bearing Case Cover ...................................................... 3 I
Idler Gear Bushing ..................................................... .46
Boost Arms ...................... ' ...........................................
21
Oil Clearance - CrankpiniBearing ............................... .51
Connecting Rod Cap .................................................... 29
Oil Clearance - Crankshaft lournaVBearing ................ 52
Crankcases 1
& 2 .......................................................... 32
011 Pump ...................................................................... 53
Crankshaft ....................................................................
33
Piston and Connecting Rod ......................................... .48
Cylinder Head Gasket ..................................................
16
Piston Ring Gap ........................................................... .48
Cylinder Head Tappet ..................................................
15
Timing Gear/Camshaft ............................................... .44
Cylinder HeadlYalves ..................................................
14
Top Clearance .............................................................. 40
Fan Drive (Industrial) .................................................. 26
Valve GuideNalve Seat ............................................... .42
Aywheel and Crankshaft ..............................................
31 Valve Lapping .............................................................. 41
Aywheel Housing ....................................................... .32
Valve
Spring ............................................................... .43
-..y: WESTERBEKE
Engines & Generators
97