Xerox WorkCentre 4150

January 2016
2-63
WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/
09-100, 09-200
Status Indicator RAPs
09-100 Toner Low RAP
09-100 The machine has detected that the toner cartridge is almost empty.
Procedure
WARNING
Switch off the electricity to the machine. Disconnect the power cord from the customer
supply while performing tasks that do not need electricity. Electricity can cause death or
injury. Moving parts can cause injury.
1. No immediate action is necessary. Ensure that a replacement toner cartridge, PL 9.10
Item 2 is in stock.
NOTE: The toner low message is based on a pixel count, not a signal from a sensor. It
cannot be reset by shaking the toner cartridge.
09-200 Toner Empty RAP
09-200 The machine has detected that the toner cartridge is empty.
Procedure
WARNING
Switch off the electricity to the machine. Disconnect the power cord from the customer
supply while performing tasks that do not need electricity. Electricity can cause death or
injury. Moving parts can cause injury.
Go to the relevant procedure:
• 4150 Checkout
• 4250/4260 Checkout
• 4265 Checkout
4150 Checkout
NOTE: The main PWB has test points. The location of the test points is shown on the Main
PWB PJ location illustration.
NOTE: The side cover assembly interlock switch must be closed to supply +24V to the motors
and clutches.
Refer to Wiring Diagram 4 and Wiring Diagram 5. Perform the following:
1. Make sure that the toner cartridge is not empty. If necessary, install a new toner cartridge,
PL 9.10 Item 2.
2. Enter dC330 code 09-600 and 09-700. Check that the toner dispense motor (MOT09-
600), PL 4.20 Item 3 runs and deactuates the toner sensor (Q09-700).
NOTE: It may be necessary to enter the codes several times to ensure that the toner dis-
pense motor deactuates the toner sensor. It may also be necessary to make several cop-
ies to prevent over toning the xerographic module.
3. Remove the toner cartridge, PL 9.10 Item 2 and xerographic module, PL 9.10 Item 1.
Enter dC330 code 09-600. Make sure that the toner dispense motor runs and drives the
toner dispense idler gear, PL 4.20 Item 7 and coupling, PL 4.20 Item 9. Install new com-
ponents as necessary, PL 4.20.
4. Check the wiring between the toner dispense motor and CN9 on the Main PWB.
5. Check the wiring between the xerographic module connector, PL 4.15 Item 17 and CN11
on the Main PWB. If necessary, install a new xerographic module connector, PL 4.15 Item
17.
6. If necessary, install a new xerographic module, PL 9.10 Item 1.
7. Perform the OF5 Main PWB Check RAP.