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Yanmar 4JH4E - 4 Disassembly and Reassembly; Disassembly and Reassembly Precautions

Yanmar 4JH4E
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4. Disassembly and reassembly
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4. Disassembly and reassembly
4.1 Disassembly and reassembly precautions
(1) Disassembly
Take sufficient time to accurately pin-point the cause of the trouble, and disassemble only those
parts which are necessary.
Be careful to keep all disassembled parts in order.
Prepare disassembly tools.
Prepare a cleaner and a cleaning can.
Clear an adequate area for parts and prepare a container(s)
Drain coolant (seawater, fresh water) and lube oil.
Close the seacock
(2) Reassembly
Sufficiently clean and inspect all parts to be assembled.
Coat sliding and rotating parts with new engine oil when assembling.
Replace all gaskets and O-rings.
Use a liquid packing agent as necessary to prevent oil/water leaks.
Check the oil and thrust clearances. etc. of parts when assembling
Make sure you use the correct bolt/nut/washer.
Tighten main bolts/nuts to the specified torque. Be especially careful not to over tighten the
aluminum alloy part mounting bolts.
Align match marks (if any) when assembling. Make sure that the correct sets of parts are used for
bearings, pistons, and other parts where required.

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