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YASKAWA YR-UP6-A00 User Manual

YASKAWA YR-UP6-A00
561 pages
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Motoman, Incorporated
805 Liberty Lane
West Carrollton, OH 45449
TEL: (937) 847-6200
FAX: (937) 847-6277
24-Hour Service Hotline: (937) 847-3200
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Part Number: 142104-1
Release Date: January 31, 2001
Document Version: 2
Document Status: Final

Table of Contents

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YASKAWA YR-UP6-A00 Specifications

General IconGeneral
Axes6
Payload6 kg
Repeatability±0.03 mm
TypeArticulated
ModelYR-UP6-A00
ManufacturerYASKAWA
Weight130 kg
Robot Weight130 kg
MountingFloor, Wall, Ceiling

Summary

Motoman XRC Controller UP6 Manipulator Manual

Section 2: Safety

General Safeguarding Tips

Provides essential tips for safe operation, personnel familiarization, and hazard avoidance.

Installation Safety

Provides suggestions for safe installation, supplementing regulations and emphasizing qualified personnel.

Programming Safety

Offers programming tips, warns against modifications, and stresses the importance of backups.

Operation Safety

Provides operational tips, emphasizes trained personnel, and details safety checks before system use.

Maintenance Safety

Offers maintenance tips, emphasizing reading procedures, safety checks, and proper parts usage.

Motoman-UP6 Instructions

Chapter 2: Transporting

Transporting Method

Describes safe transport using crane or forklift, emphasizing authorized personnel.

Chapter 3: Installation

Safety Guard Installation

Emphasizes installing safety guards to prevent accidents and equipment damage.

Mounting Procedures for Manipulator Baseplate

Details foundation requirements and mounting procedures for the baseplate.

Chapter 4: Wiring

Cable Connection

Details connecting power and signal cables between manipulator base and XRC.

Chapter 5: Basic Specifications

Basic Specifications

Presents operational data, motion range, speed, moment, mass, and ambient conditions.

Chapter 6: Allowable Load for Wrist Axis and Wrist Flange

Allowable Wrist Load

Specifies allowable wrist load and force limits for R-, B-, T-Axes, considering inertia.

Chapter 7: System Application

Mounting Equipment

Describes conditions for attaching peripheral equipment to U-axis, including load and position.

Chapter 9: Maintenance and Inspection

Inspection Schedule

Details periodical inspections by operation type and charge to ensure function and safety.

Notes on Maintenance Procedures

Provides critical safety warnings before performing maintenance or inspection.

Chapter 10: Recommended Spare Parts

Chapter 11: Parts List

YASNAC XRC Instructions for North American Standard

Chapter 1: YASNAC XRC Specification

Chapter 2: Description of Units and Circuit Boards

Chapter 3: Inspections

Chapter 4: Replacing Parts

YASNAC XRC Parts List

Chapter 1: Outline of Setting and Diagnosis

Section 2: Security System

Explains XRC security system protecting modes, detailing operation, editing, and management modes.

Chapter 3: System Setup

Covers system setup: home position calibration, specified points, and controller clock settings.

Protection Through Security Mode Settings

Details security system protecting XRC modes, allowing operation and modification based on operator clearance and user IDs.

Security Mode

Describes three security modes: Operation, Editing, and Management, each requiring specific user IDs and access levels.

User ID

Details User ID requirements and procedure for changing a User ID in Editing or Management Mode.

Home Position Calibration

Explains calibrating home position and encoder zero position after component changes or deviation.

Specified Point

Details purpose of position check and setting specified points for absolute data check.

Interference Area

Explains function to prevent interference between manipulators or devices, setting cubic and axis areas.

Operation Origin Point Setting

Explains purpose of operation origin point and procedures for displaying, registering, and clearing it.

Tool Data Setting

Crucial for robot application; details registering tool files, including number of files and coordinate data registration.

Registering Tool Files

Details registering tool files, including number of files and coordinate data registration.

Registering Tool Pose

Explains registering tool pose data (flange and tool coordinates) for accurate TCP operation.

Tool Calibration

Describes tool calibration for accurate interpolation, defining dimensional info and tool center point.

Automatic Measurement of Tool Load and Center of Gravity

Explains function to register tool load and center of gravity, and details measurement process.

User Coordinates Setting

Defines user coordinates by three points (ORG, XX, XY) and how to register them in a file.

Definition of User Coordinates

Defines user coordinates by three taught points (ORG, XX, XY) and explains how to register them in a user coordinate file.

Teaching User Coordinates

Details teaching ORG, XX, XY points for user coordinates, registering taught positions.

ARM Control

Introduces ARM control for enhanced path accuracy and cycle time by calculating inertia and load.

ARM CONTROL Display

Explains setting robot setup conditions and tool load info in ARM CONTROL display, stressing accuracy.

Robot Setup Condition

Details necessary conditions for ARM control: installation angle, S-head, U-arm payload.

Tool Load Information Setting

Stresses setting tool load info correctly for accurate shock detection, longevity, and alarm prevention.

Tool Load Information Details

Explains tool load info components: weight, center of gravity, moment of inertia, registered in tool file.

Tool Load Information Registering

Explains registering tool load information in tool file, covering tool list, coordinate display, and inputting values.

Shock Detection Function

Describes shock detection function to stop manipulator instantly on collision without external sensors.

Shock Detection Function Setting

Explains setting shock detection levels and sensitivity to improve performance and prevent mis-detection.

Shock Detection Level File Setting

Details shock detection level file, condition numbers, and setting detection levels for play/teach modes.

Detection Level Setting

Describes setting shock detection level, recommending values higher than max disturbance force.

Tool Load Information Setting

Explains setting tool load information in tool file for accurate shock detection, longevity, and alarm prevention.

Number Key Customize Function

Explains customizing functions allocated to number keys to reduce key operations and teaching time.

Chapter 4: Modification of System Configuration

Chapter 6: YASNAC XRC Specification

Specification List

Lists controller specifications: configuration, cooling, power supply, and I/O.

Equipment Configuration

Describes XRC configuration: unit and circuit board arrangements for different models.

Chapter 7: Description of Units and Circuit Boards

Power Supply Unit

Describes the power supply unit, its components, and its function.

Servopack

Details Servopack composition, boards, converters, amplifiers, with configuration tables.

General I/O Signal Assignment

Provides detailed signal assignments for general I/O: Arc Welding, Handling, Spot Welding, General.

Chapter 8: Inspections

Regular Inspections

Outlines regular inspections for XRC controller, fans, E-stop, deadman switch, and battery.

XRC Inspections

Details XRC checks: door closure, seal integrity, and interior cleanliness.

Emergency Stop Button Inspections

Details confirming servo power OFF by pressing E-stop buttons on playback panel and pendant.

Deadman Switch Inspections

Confirms operation of the three-position deadman switch on the programming pendant.

Chapter 9: Replacing Parts

Replacing XRC Parts

Provides safety warnings before opening XRC doors and performing part replacements.

Replacing the Servopack

Describes replacing Servopacks (integrated/separated types) and listing cable connections.

Chapter 10: Alarm

Outline of Alarm

Classifies alarms by level (major/minor) and describes servo power interruption for major alarms.

Alarm Display

Explains how alarms are displayed and procedures for releasing minor and major alarms.

Alarm Message List

Provides detailed alarm numbers, messages, causes, and remedies for troubleshooting.

Chapter 11: Error

Error Message List

Provides a list of errors, messages, and contents, explaining differences from alarms.

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