YASKAWA DX100 - Service Manual

YASKAWA
YASKAWA
MANUAL NO. RE-CHO-A108
DX100
MAINTENANCE MANUAL
Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and retain for
future reference.
MOTOMAN INSTRUCTIONS
MOTOMAN- INSTRUCTIONS
DX100 INSTRUCTIONS
DX100 OPERATOR’S MANUAL
DX100 MAINTENANCE MANUAL
The DX100 operator’s manuals above correspond to specific usage.
Be sure to use the appropriate manual.
Part Number: 155492-1CD
Revision: 0

YASKAWA DX100 Specifications

General

Programming Language	Inform III
Compatible Robots	Motoman robots
Operating Temperature	0-45°C
Humidity	20-80% RH (non-condensing)
Protection Class	IP20
Interface	Ethernet
Safety Standards	ANSI/RIA R15.06-1999
Pendant	Available
I/O Capacity	1024 inputs / 1024 outputs
Storage Temperature	-10-60°C

Summary

1 Equipment Configuration

2 Security System

2.1 Protection Through Security Mode Settings

Describes how the DX100 system uses security modes to control access to operations and settings based on operator clearance and training.

3 Inspections

5 Replacing Parts

5.1 Replacing DX100 Parts

Details general warnings and procedures for replacing DX100 parts, emphasizing power OFF and safety precautions.

5.1.1 Replacing Parts of the CPU Unit

5.1.2 Replacing the SERVOPACK

5.1.3 Replacing the Converter

5.1.4 Replacing the Basic Axis Control Circuit Board (SRDA-EAXA01 A)

5.1.5 Checking and Replacing Fuses

6 Operations After Replacing Parts

6.1 Home Position Calibration

Explains the process of home position calibration, essential for aligning home position and absolute encoder positions.

6.1.1 Home Position Calibration

6.1.2 Calibrating Operation

6.1.2.1 Registering All Axes at One Time

6.1.2.2 Registering Individual Axes

6.2 Position Deviation Check Using the Check Program

6.3 Checking of the Check Program

6.3.3 Home Position Data Correction

6.4 Setting the Second Home Position (Check Point)

7 System Diagnosis

7.2 Manipulator Model

7.3 Input;Output Status

7.3.1 Universal Input

7.3.2 Universal Output

7.4 System Monitoring Time Display

7.5 Alarm History

8 Alarm

8.1 Outline of Alarm

Explains alarm levels (0-9) and their impact on servo power, detailing reset methods.

8.2 Alarm Display

8.2.1 Displaying and Releasing Alarm

9 Error

9.1 Error Message List

9.1.1 System and General Operation