YASKAWA DX100 Service Manual

1 Equipment Configuration
DX100 1.1 Arrangement of Units and Circuit Boards
1-1
1 Equipment Configuration
The DX100 is comprised of individual units and modules (circuit boards).
Malfunctioning components can generally be easily repaired after a failure
by replacing a unit or a module. This section explains the configuration of
the DX100 equipment.
1.1 Arrangement of Units and Circuit Boards
1.1.1 Arrangement
The arrangements of units and circuit boards in small-capacity, medium-
capacity, and large-capacity DX100s are shown.
1.1.1.1 Small-Capacity DX100 Controller
Fig. 1-1: Configuration of Small Capacity DX100 -A Controller (Standard)
FAN1
FAN2
FAN
CN152
1
R-IN
R-INCOM
2
R-OUT
3
R-OUTCOM
4
FAN1
FAN2
FAN
CN152
1
R-IN
R-INCOM
2
R-OUT
3
R-OUTCOM
4
A01
2FU FU
A01
1
5A125V
3FU
5A125V
4FU
CN601
CN610
CN611
CN607
CN107
SVMX2
CN601
CN606
CN612
CN608
CN602
CN603
CN604
CN605
V U T S R Q P N M L
K J H G F E DC BA
30 29282726
14
25242322 21
20 19181716151312 11
10 0908070605040302 01
C90AD XXXXX
MADE IN JAPAN
Fuji Electric Hi-Tech .
DATE
NO.
POWER SUPPLY
CPS-520F
YYYY-MM
V U T S R Q P N M L
K J H G F E DC BA
30 29282726
14
25242322 21
20 19181716151312 11
10 0908070605040302 01
CN158/159
CN154/155
(+24V1/V2)
(+24V2)
CN156/157
(+24V3)
CN153
(REMOTE)
CN152
(+5V/ALM)
SOURCE
OHT
INPUT
FAN
+24V
+5V
P-ON
50/60Hz
(AC IN)
CN151
200-240V AC
3.4A-2.8A
FUSE
CN215 CN216
CN208
CN209
CN210
CN211
CN212 CN213 CN214
CN200 CN201
CN202
CN203 CN204 CN205 CN206 CN207
A B
1
A B
1
FRC5-C50S52T-OLS(D20)
A B
1
PE
EXHOLD+
GSOUTFB2-
GSOUTFB2+
GSOUT2-
GSOUT2+
GSOUTFB1-
GSOUTFB1+
GSOUT1-
GSOUT1+
+24V2
+24V2
+24V2
024V2
024V2
024V2
EXDSW2-
EXDSW2+
EXDSW1-
EXHOLD-
EXSVON+
SSP+
EXDSW1+
EXSVON-
SSP-
FST2-
FST2+
FST1-
FST1+
EXESP2-
EXESP2+
EXESP1-
EXESP1+
SYSRUN-
SYSRUN+
SAFF2-
SAFF2+
SAFF1-
SAFF1+
GSIN22-
GSIN22+
GSIN21-
GSIN12-
GSIN12+
GSIN11-
GSIN21+
GSIN11+
MXT
NJ2959-1
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
A’
A
SVMX2 SVMX1
CN603
CN604
CN605
CN606
NCM
CN607
CN611
4FU3FU
2FU1FU
CN610
CN601
CN609CN608
CN602
A-A’ Section
Inside View of F Door
Front View
Inside the Controller
Brake board
JANCD-YBK01-1E
I/O Unit
JZNC-YIU01-E
Machine safety unit
JZNC-YSU01-1E
Robot I/Fcircuit board
JANCD-YIF01-1
JZNC-YRK01-1E
JZNC-YPS01-E
CPS Unit
NF32-SW
Breaker
SVMX1
CN612
Covering plate
Power supply
contractor unit
JZRCR-YPU01-1
Backside duct fan:
4715MS-22T-B50-B00
(For air inlet)
Regenerative resistor:
MRC22-125K-220W-12.5
(220W,12.5 )
SERVOPACK:
Refer to the
following table.
Back View
(without cover)
Emergency stop
button:
HW1B-V404R
CPU unit:
Interior circulation fan:
4715MS-22T-B50-B00
(For air inlet)
(MXT)
Robot system
specified input
terminal block
Model DX100 SERVOPACK (Converter Integrated)
MH5L ERDR-MH0005L-A00 SRDA-MH5
MH6 ERDR-MH00006-A00 SRDA-MH6
MA1400 ERDR-MA01400-A00 SRDA-MH6
VA1400 ERDR-VA01400-A00 JZRCR-MH6-14/00
1)
MA1900 ERDR-MA01900-A00 SRDA-MH20
HP20D ERDR-HP0020D-A00 SRDA-MH20
HP20D-6
1SRDA-MH6+SRDA-EAXB01A+SRDA-SDA14A01A-E

YASKAWA DX100 Specifications

General

Programming Language	Inform III
Compatible Robots	Motoman robots
Operating Temperature	0-45°C
Humidity	20-80% RH (non-condensing)
Protection Class	IP20
Interface	Ethernet
Safety Standards	ANSI/RIA R15.06-1999
Pendant	Available
I/O Capacity	1024 inputs / 1024 outputs
Storage Temperature	-10-60°C