ENGINE / TRANSMISSION
1. Inspect the surface of the gear hub ( 4 ). It must be smooth and free of surface damage. Be sure bearing in hub turns
smoothly.
2. Remove the rollers, plungers and springs of one way (5). Replace assembly if damaged or worn. Inspect the splines on the
one-way clutch for wear or damage.
3. Assemble the springs, plungers, and rollers into the hub. Push each roller back toward plunger and spring, and then
release. Rollers should return freely to the extended position and stop against the hub.
4. Place the starter gear ( 4 )in the one way clutch ( 5 ) with a counterclockwise rotating motion. Install the needle bearing
( 3 ) into the clutch then place inner ring (2 ) to clutch.
5. Install idler gear washer on shaft and idler gear. Install retaining plate. Re-assemble CVT system (Chapter 3).
Starter Idler Gear Plate
10 Nm ( 87 in. lbs. )
4.21