Ammann AP 240 - Page 12

6 AP 240
Content
3. MAINTENANCE MANUAL ....................................................................................................................85
3.1. Safety standards and other maintenance regulations .....................................................................87
3.1.1. Safety of machine maintenance .......................................................................................................................................................................87
3.1.2. Fire precautions during operation media exchanges...............................................................................................................................87
3.1.3. Ecological and hygienic standards ..................................................................................................................................................................88
3.2. Media Specication ..............................................................................................................................89
3.2.1. Engine Oil..................................................................................................................................................................................................................89
3.2.2. Fuel ..............................................................................................................................................................................................................................90
3.2.3. Cooling Liquid .........................................................................................................................................................................................................91
3.2.4. Hydraulic Oil ...........................................................................................................................................................................................................91
3.2.5. Oil – epicyclic transmission incl. torque converter ....................................................................................................................................92
3.2.6. Gear Oil .....................................................................................................................................................................................................................92
3.2.7. Brake Fluid ................................................................................................................................................................................................................92
3.2.8. Lube Grease .............................................................................................................................................................................................................92
3.2.9. Windscreen Sprayer Liquid.................................................................................................................................................................................92
3.3. Media .....................................................................................................................................................93
3.4. Lubrication and Maintenance Chart ...................................................................................................94
3.5. Lubrication Chart ..................................................................................................................................96
3.6. Lubrication and Maintenance Operations ..........................................................................................97
After 20 hours of operation (daily)
......................................................................................................98
3.6.1. Engine oil level check ...........................................................................................................................................................................................98
3.6.2. Engine cooling liquid level check ....................................................................................................................................................................99
3.6.3. Crankcase breather tube .....................................................................................................................................................................................99
3.6.4. Check of the fan and engine belt condition ............................................................................................................................................. 100
3.6.5. Check air lter vacuum valve ......................................................................................................................................................................... 101
3.6.6. Hydraulic tank oil level check ......................................................................................................................................................................... 101
3.6.7. Check brake fuel ................................................................................................................................................................................................. 102
3.6.8. Fill up sprinkling tank ........................................................................................................................................................................................ 103
3.6.9. Cleaning of the water separator .................................................................................................................................................................... 103
3.6.10. Check oil level in gearbox ................................................................................................................................................................................ 103
3.6.11. Check alarm and control instruments ......................................................................................................................................................... 104
After 100 hours of operation (weekly) ..............................................................................................106
3.6.12. Checking the tyre pressure ............................................................................................................................................................................. 106
After 250 hours of operation (3 months) .........................................................................................107
3.6.13. How to exchange oil in engine ...................................................................................................................................................................... 107
3.6.14. Check the engine induction manifold and air lter sensor ................................................................................................................. 109
3.6.15. Battery check ........................................................................................................................................................................................................ 111
3.6.16. Machine lubrication ........................................................................................................................................................................................... 113
After 500 hours of operation (6 months) ..........................................................................................116
3.6.17. Fuel lter replacement ...................................................................................................................................................................................... 116
3.6.18. Engine cooling liquid check ............................................................................................................................................................................ 118
3.6.19. How to replace CLARK gearbox oil lter .................................................................................................................................................... 119
3.6.20. Check oil for nal drive and rear axle ........................................................................................................................................................... 120
3.6.21. Check of wiring .................................................................................................................................................................................................... 120