Ammann AP 240 - 3. MAINTENANCE MANUAL

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85AP 240

MAINTENANCE MANUAL

3. MAINTENANCE MANUAL

AP 240

(Cummins Tier 3)

Main Page

Table of Contents10
Content10
Specification Manual15
Basic Data16
Dimensional Machine Drawing18
Technical Data21
Operation MANUAL27
Main Safety Measures29
Safety Measures During Machine Operation29
Compaction Work Commencement29
Work in the Dangerous Area29
Ensurance of Safety Measures by the Owner30
Rops30
Requirements for Qualification of Driver31
Duties of the Driver32
Forbidden Activities33
Safety Inscriptions and Symbols Used on the Machine34
Hand Signals38
Ecological and Hygienic Principles41
Hygienic Principles41
Ecological Principles41
Machine Preservation and Storage42
Short-Term Preservation and Storage for a Period of 1 - 2 Months42
Preservation and Storage for the Period over 2 Months Long42
Dewaxing and Inspection of a Supplied Machine43
Machine Disposal Following Its Life Cycle End44
Machine Description45
Controllers & Control Instruments46
Power View Display Control59
Machine Control and Usage72
Engine Starting73
Travel & Reversation75
Emergency Stop of the Machine77
How to Stop the Machine and the Engine78
Machine Parking79
Watering and Scrapers80
Edge Cutter81
How to Transport the Machine82
Machine Loading83
Machine Work under Heavy Conditions84
Machine Towing84
Machine Operation During Its Running-In Period86
Machine Operation at Low Temperatures86
Machine Work under High Temperatures and Humidity87
Machine Work in High Altitudes87
Work of the Machine in the Dusty Environment87
Maintenance Manual91
Safety Standards and Other Maintenance Regulations93
Safety of Machine Maintenance93
Fire Precautions During Operation Media Exchanges93
Ecological and Hygienic Standards94
Media Specification95
Engine Oil95
Fuel96
Cooling Liquid97
Hydraulic Oil97
Oil - Epicyclic Transmission Incl. Torque Converter98
Gear Oil98
Brake Fluid98
Lube Grease98
Windscreen Sprayer Liquid98
Media99
Lubrication and Maintenance Chart100
Lubrication Chart102
Lubrication and Maintenance Operations103
After 20 Hours of Operation (Daily)104
Engine Oil Level Check104
Engine Cooling Liquid Level Check105
Crankcase Breather Tube105
Check of the Fan and Engine Belt Condition106
Check Air Filter Vacuum Valve107
Hydraulic Tank Oil Level Check107
Check Brake Fuel108
Fill up Sprinkling Tank109
Cleaning of the Water Separator109
Check Oil Level in Gearbox109
Check Alarm and Control Instruments110
After 100 Hours of Operation (Weekly)112
Checking the Tyre Pressure112
After 250 Hours of Operation (3 Months)113
How to Exchange Oil in Engine113
Check the Engine Induction Manifold and Air Filter Sensor115
Battery Check117
Machine Lubrication119
After 500 Hours of Operation (6 Months)122
Fuel Filter Replacement122
Engine Cooling Liquid Check124
How to Replace CLARK Gearbox Oil Filter125
Check Oil for Final Drive and Rear Axle126
Check of Wiring126
After 1000 Hours of Operation (1 Year)127
Check and Adjust Brake Clips127
Hydraulic Accumulator129
Checking the Engine Belt130
How to Exchange CLARK Gearbox Oil131
How to Replace Final Drive Oil132
How to Replace Air Drier134
After 2,000 Hours of Operation (after 2 Years)135
Check, Adjust Valve Clearance135
How to Exchange Oil in Rear Axle135
How to Exchange Hydraulic Oil and Filter136
How to Exchange Oil in Hydraulic Cylinders for Front Axle140
How to Exchange Brake Fluid141
Exchanging the Engine Cooling Liquid143
Check the Compressor145
Maintenance if Required146
Fuel Pre Cleaner - Water Separator146
How to Deaerate Fuel Filter147
How to Replace Air Filter Elements148
Cleaning of Coolers150
Clean Sprinkling Filter151
Clean Brush Scrapers151
Cleaning the Air Cleaner of Cabin Ventilation152
Clean the Machine153
Confirm Bolt Connections Are Tightened154
Defects157
Annexes158
Wiring Diagram158
Hydraulics Diagram162
Air Distribution164

Ammann AP 240 - 3. MAINTENANCE MANUAL

Table of Contents

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