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Ammann
Utility Vehicle
AP 240
Page 122 (500 Hour Service)
Ammann AP 240 - 500 Hour Service
170 pages
Manual
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116
AP 240
396247
396248
396249
374079
3.6.
Lubrication and Main
tenance Opera
tions
After 500 hours of operation (6 mon
ths)
3.6.17.
Fuel lter replac
ement
Clean and remove lt
er
.
•
Clean seating face for lt
er
.
•
Apply oil on sealing ring.
•
Fill lt
er with clean fuel.
•
121
123
Table of Contents
Main Page
Table of Contents
10
Content
10
Specification Manual
15
Basic Data
16
Dimensional Machine Drawing
18
Technical Data
21
Operation MANUAL
27
Main Safety Measures
29
Safety Measures During Machine Operation
29
Compaction Work Commencement
29
Work in the Dangerous Area
29
Ensurance of Safety Measures by the Owner
30
Rops
30
Requirements for Qualification of Driver
31
Duties of the Driver
32
Forbidden Activities
33
Safety Inscriptions and Symbols Used on the Machine
34
Hand Signals
38
Ecological and Hygienic Principles
41
Hygienic Principles
41
Ecological Principles
41
Machine Preservation and Storage
42
Short-Term Preservation and Storage for a Period of 1 - 2 Months
42
Preservation and Storage for the Period over 2 Months Long
42
Dewaxing and Inspection of a Supplied Machine
43
Machine Disposal Following Its Life Cycle End
44
Machine Description
45
Controllers & Control Instruments
46
Power View Display Control
59
Machine Control and Usage
72
Engine Starting
73
Travel & Reversation
75
Emergency Stop of the Machine
77
How to Stop the Machine and the Engine
78
Machine Parking
79
Watering and Scrapers
80
Edge Cutter
81
How to Transport the Machine
82
Machine Loading
83
Machine Work under Heavy Conditions
84
Machine Towing
84
Machine Operation During Its Running-In Period
86
Machine Operation at Low Temperatures
86
Machine Work under High Temperatures and Humidity
87
Machine Work in High Altitudes
87
Work of the Machine in the Dusty Environment
87
Maintenance Manual
91
Safety Standards and Other Maintenance Regulations
93
Safety of Machine Maintenance
93
Fire Precautions During Operation Media Exchanges
93
Ecological and Hygienic Standards
94
Media Specification
95
Engine Oil
95
Fuel
96
Cooling Liquid
97
Hydraulic Oil
97
Oil - Epicyclic Transmission Incl. Torque Converter
98
Gear Oil
98
Brake Fluid
98
Lube Grease
98
Windscreen Sprayer Liquid
98
Media
99
Lubrication and Maintenance Chart
100
Lubrication Chart
102
Lubrication and Maintenance Operations
103
After 20 Hours of Operation (Daily)
104
Engine Oil Level Check
104
Engine Cooling Liquid Level Check
105
Crankcase Breather Tube
105
Check of the Fan and Engine Belt Condition
106
Check Air Filter Vacuum Valve
107
Hydraulic Tank Oil Level Check
107
Check Brake Fuel
108
Fill up Sprinkling Tank
109
Cleaning of the Water Separator
109
Check Oil Level in Gearbox
109
Check Alarm and Control Instruments
110
After 100 Hours of Operation (Weekly)
112
Checking the Tyre Pressure
112
After 250 Hours of Operation (3 Months)
113
How to Exchange Oil in Engine
113
Check the Engine Induction Manifold and Air Filter Sensor
115
Battery Check
117
Machine Lubrication
119
After 500 Hours of Operation (6 Months)
122
Fuel Filter Replacement
122
Engine Cooling Liquid Check
124
How to Replace CLARK Gearbox Oil Filter
125
Check Oil for Final Drive and Rear Axle
126
Check of Wiring
126
After 1000 Hours of Operation (1 Year)
127
Check and Adjust Brake Clips
127
Hydraulic Accumulator
129
Checking the Engine Belt
130
How to Exchange CLARK Gearbox Oil
131
How to Replace Final Drive Oil
132
How to Replace Air Drier
134
After 2,000 Hours of Operation (after 2 Years)
135
Check, Adjust Valve Clearance
135
How to Exchange Oil in Rear Axle
135
How to Exchange Hydraulic Oil and Filter
136
How to Exchange Oil in Hydraulic Cylinders for Front Axle
140
How to Exchange Brake Fluid
141
Exchanging the Engine Cooling Liquid
143
Check the Compressor
145
Maintenance if Required
146
Fuel Pre Cleaner - Water Separator
146
How to Deaerate Fuel Filter
147
How to Replace Air Filter Elements
148
Cleaning of Coolers
150
Clean Sprinkling Filter
151
Clean Brush Scrapers
151
Cleaning the Air Cleaner of Cabin Ventilation
152
Clean the Machine
153
Confirm Bolt Connections Are Tightened
154
Defects
157
Annexes
158
Wiring Diagram
158
Hydraulics Diagram
162
Air Distribution
164
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