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Badger Meter ModMAG M5000 - User Manual

Badger Meter ModMAG M5000
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Electromagnetic Flow Meter
M5000
MAG-UM-00219-EN-17 (June 2021)
User Manual

Table of Contents

Questions and Answers:

Badger Meter ModMAG M5000 Specifications

General IconGeneral
BrandBadger Meter
ModelModMAG M5000
CategoryMeasuring Instruments
LanguageEnglish

Summary

Safety Precautions and Recommendations

Basic Safety Recommendations

General guidelines for safe installation and operation of the flow meter.

Installation Precautions

Precautions for placing and securing the unit during installation.

Setup and Operation Guidelines

Guidelines for adjusting controls and handling the device.

Unpacking and Inspection Procedures

Rigging, Lifting, and Moving Large Units

Guidelines for safely lifting and moving larger meter units.

System Overview and Operating Principle

Operating Principle

Explanation of the device's operation based on Faraday's induction principle.

Amplifier Mounting Configuration Options

Describes meter-mounted and remote-mount amplifier configurations.

Meter Location, Orientation, and Temperature Ranges

Remote Amplifier Option

Situations where a remote amplifier is recommended.

Remote Amplifier Outdoor Location

Guidelines for installing the amplifier in an outdoor environment.

Temperature Ranges

Specifies maximum temperature limits for amplifier and detector.

Protection Class Guidelines

Pipelines and Fluid Flow Considerations

Meter Orientation and Placement

Vertical Placement Best Practices

Best practices for vertical installation for optimal performance.

Horizontal Placement Guidelines

Guidelines for horizontal installation and the Empty Pipe Detection feature.

Straight Pipe Requirements

Specifies required straight pipe runs for accurate flow measurement.

Pipe Reducer Requirements

Chemical Injection Application Placement

Partially-Filled Pipe Handling

Gaskets and Grounding Requirements

Meter;Pipeline Connection Gaskets

Guidance on installing gaskets for a proper hydraulic seal.

Meter Grounding Essentials

Essential grounding requirements for the amplifier's input ground.

Conductive Pipe Grounding Method

Method for grounding the meter when using conductive pipes.

Non-Conductive Pipe Grounding

Cathodic Protection Pipeline Installation

Grounding in Electrically Disturbed Environments

Wiring Safety and Procedures

Wiring Safety Warnings

Important safety warnings for wiring the meter.

Opening the Amplifier Cover

Steps to open the amplifier cover without fully removing it.

Power Supply Options

Battery Power

Information on battery types and connection for the M5000.

Battery Life Factors

Factors affecting battery life and expected duration.

Battery Replacement Guide

Step-by-step guide for replacing the battery.

Backup Battery Installation

Installation and Wiring Configuration

Remote Mount Installation Steps

Steps for installing the remote amplifier mounting bracket.

Wiring Configuration Details

Details on configuring wiring for the amplifier and detector.

Remote Wiring Configuration

Signal Cable Specifications

Input;Output (I;O) Configuration

Circuit Board Diagram

Diagram showing the M5000 amplifier's circuit board layout.

Input;Output Table

Details on available inputs and outputs and their specifications.

Jumper Location and Function

Digital Output Wiring Diagrams

Digital Output Configuration Options

User Interface Navigation

Function Buttons Overview

Description of the three function buttons used for programming.

Accessing the Programming Menu

Steps to navigate to the parameter setting mode.

Display Icons and Indicators

M5000 Main Menu Programming

Navigating Initial Main Screens

How to scroll through the initial screens displayed by the meter.

M5000 Menu Structure Overview

Programming Menus and Meter Setup

Meter Setup Menu Parameters

Details on parameters within the Meter Setup menu.

Measure Menu Settings

Inputs;Outputs Menu Configuration

Communication Port Settings

Battery Status and Management

Miscellaneous Settings

Device Information

Faults and Error Logging

Security Features and PIN Setup

Setting a PIN

Step-by-step instructions for setting a Personal Identification Number (PIN).

Activating the Security Feature

Procedure for enabling the security feature using a jumper.

Logging Into the Meter

Logging Out of the Meter

PIN Configuration Menu

Maintenance Procedures

Cleaning the Flow Tube and Electrode

Instructions for cleaning the flow tube and electrodes.

Circuit Board Replacement

Step-by-step guide for replacing the circuit board.

Troubleshooting Common Issues

Flow Display Issues

Possible causes and recommended actions for a zero display.

Inaccurate Measurement

Troubleshooting steps for inaccurate measurement readings.

Blank Display

Causes and solutions for a blank display on the meter.

Incorrect Flow Rate Value

Steps to diagnose and correct incorrect flow rate values.

Unstable Flow Rate Indication

Troubleshooting for unstable flow rate indications.

ORION LTE Endpoint Flow Issues

Specific troubleshooting for ORION LTE endpoints.

Error and Warning Message Resolution

Fault Repair Guidelines

Connecting ORION RTR Endpoint

Wiring RTR Endpoint

Instructions for wiring the RTR endpoint to the meter.

Programming RTR Endpoint

Steps to program the M5000 for the endpoint connection.

Connecting ORION Encoder Endpoint

Wiring Encoder Endpoint

Wiring connections for an encoder endpoint to the meter.

ORION Cellular LTE Resistor Requirement

Requirement for adding a resistor with ORION Cellular LTE endpoints.

Programming Encoder Endpoint

Programming the M5000 for ADE functionality with endpoints.

M5000 Amplifier Specifications

M5000 Amplifier Dimensions

Physical dimensions of the M5000 amplifier.

Detector Type VI Specifications

Remote Version Dimensions

Dimensions for the remote amplifier version.

Mounted Version Dimensions

Dimensions for the meter-mounted amplifier version.

Measurement Error Limits and Conditions

OIML Approval Standards

MID Approval Standards

Replacement Parts List

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