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Beckhoff XPlanar User Manual

Beckhoff XPlanar
89 pages
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Operating Instructions | EN
XPlanar
Planar Motor System
1/19/2021 | Version 1.0
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Beckhoff XPlanar Specifications

General IconGeneral
BrandBeckhoff
ModelXPlanar
CategoryControl Systems
LanguageEnglish

Summary

Documentation Notes

Disclaimer and Copyright

Details product revision rights, liability exclusions, and copyright restrictions.

Document Scope and Versions

Lists related documents and explains versioning and origin.

Staff Qualification Requirements

Defines the necessary qualifications for operating personnel.

Qualified Electricians

Details the specific qualifications and capabilities of electricians.

Safety and Instruction Guidelines

Provides general safety advice and explains document symbols.

Notes, Information, and QR Codes

Explains symbols for notes, information, examples, and QR code usage.

Beckhoff Services Overview

Information on Beckhoff support, training, and service offerings.

For Your Safety

Safety Pictograms

Illustrates and explains safety pictograms found on products.

General Safety Instructions

Provides essential safety rules for operating the product.

Operational Safety Precautions

Covers safety measures before, during, and after operation.

Product Overview

XPlanar Tiles

Description and specifications of XPlanar stator tiles.

Name Plate Information

Details on the information presented on the product name plate.

Type Key and LED Status

Explains the product type key and the meaning of status LEDs.

Mover Descriptions

Details on the APM4220, APM4330, and APM4550 movers.

Mover Type Key and Degrees of Freedom

Explains mover type key and describes mover movement axes.

System Components and Tile Types

Lists system components and describes available tile types.

Power and EtherCAT G Cables

Details available power and EtherCAT G cable versions.

Product Characteristics

Highlights key features like free-floating movers and flexibility.

Data Matrix Code Reading

Instructions on how to read Data Matrix codes on products.

Intended Use and Improper Use

Defines proper usage, environmental conditions, and prohibited uses.

Technical Data

Definitions and Boundary Conditions

Defines technical terms and specifies conditions for data validity.

Operational and Environmental Data

Lists environmental requirements for product operation.

Tile and Mover Specifications

Provides detailed technical specifications for tiles and movers.

Electrical and Mechanical Data

Presents electrical and mechanical data for the XPlanar system.

Component Properties and System Data

Lists material properties and system-specific data.

Dimensional Drawings

Provides dimensional drawings for XPlanar tiles.

Mover Dimensional Drawings

Provides dimensional drawings for different mover models.

Machine Bed and Frame Designs

Sample designs for machine beds and frames.

Assembly Aid Design

Provides sample design for an assembly aid.

Scope of Supply

Packaging Details

Details packaging symbols, handling instructions, and dimensions.

Transport and Storage

Transport and Storage Conditions

Specifies required conditions for transport and storage.

Long-Term Storage Guidelines

Provides guidelines and recommendations for long-term storage.

Mechanical Installation – Part 1: Tiles

Installation Preparation

Covers preparation, technical aids, and machine bed requirements.

Tile Mounting and Fixing

Details tile fixing methods and available fixing points.

Screws, Locating Pins, and Mounting

Guidance on screws, pins, and step-by-step mounting.

Tile Fastening and Orientation

Fastening tiles based on load and ensuring correct orientation.

Positioning Additional Tiles

Instructions for positioning and securing subsequent tiles.

Mechanical Protection and Surface Application

Installing mechanical protection and applying easy-clean surfaces.

Fan Installation

Instructions for mounting and connecting a fan to the tiles.

Electrical Installation

Cabling and Connection Technology

General cabling information, connection types, and cable recommendations.

Cable Laying and Routing

Guidelines for cable routing and bending radii.

Example Power Supply Circuit

Illustrates a power supply connection example for multiple tiles.

Connector Pin Assignments

Details the pin assignment for the X100 connector.

Installing Power and EtherCAT Cables

Steps for installing power cables and connecting them.

Connecting EtherCAT G Cables

Instructions for connecting EtherCAT G cables for communication.

Connector Security and Cover Plugs

Guidance on securing connectors and using cover plugs.

Grounding the Machine Bed

Instructions for establishing a proper ground connection.

Grounding Procedures for Surfaces

Steps for grounding on painted and unpainted surfaces.

System Test Procedure

Steps for performing a system test after installation.

Mechanical Installation – Part 2: Mover

Mover Handling Warnings

General safety warnings related to mover handling.

Mover Unpacking Procedures

Steps for safely unpacking movers from their packaging.

Mover Transport and Positioning

Guidelines for safely transporting and positioning movers.

Mover Alignment on Tiles

Ensuring correct alignment of movers on the tile surface.

Adhesive Deposit Check and Mover Placement

Checking mover undersides and placing them correctly.

Mounting Tools and Fixing Points

Information on tools for movers and their attachment points.

Workplace Safety and Tool Labeling

Workplace safety and applying safety pictograms to tools.

Mover Coupling Preparation and Components

Details on coupling movers, frames, and assembly aids.

Mover Coupling Process

Detailed steps for coupling movers together.

Mover Alignment and Securing in Frame

Aligning and securing movers within a frame.

Fastening Movers to Frame

Instructions for fastening movers to the frame with screws.

Mover Coupling Alignment

Ensuring correct alignment of the mover coupling.

Commissioning

Pre-Commissioning Checks

Essential checks and preparations before commissioning.

Commissioning Steps and Configuration

Procedures and configuration recommendations for commissioning.

Operational Prerequisites and After-Operation

Conditions during operation and safety measures after operation.

Maintenance and Cleaning

Cleaning Materials and Procedures

Guidance on suitable cleaning materials and methods.

Maintenance Intervals

Lists recommended maintenance intervals for components.

Accessories

Fan Accessory

Details on the fan accessory for cooling tiles.

Cover Plugs (M8 and M12)

Information on M8 and M12 cover plugs for unused ports.

Spare Connector and Torque Wrench

Information on spare connectors and the torque wrench accessory.

Decommissioning

Disassembly Safety and Procedures

Safety precautions and steps for decommissioning.

Disposal and Vendor Return

Procedures for proper disposal and returning items to the vendor.

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