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2000X Series
Branson 2000X Series User Manual
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DOC EXPIRES 12PM 7/24/2012. Article or Material must comply with the requirements
stipulated by RoHS in its current version
1
3
Table of Contents
Default Chapter
5
Table of Contents
5
Chapter 1 : Safety and Support
14
Safety Requirements and Warnings
14
Symbols Found in this Manual
14
Symbols Found on the Product
14
General Precautions
16
Intended Use of the System
18
Safety Measures and Guards
18
Emissions
18
Setting up the Workplace
18
Regulatory Compliance
18
Warranty Statement, Disclaimer
19
How to Contact Branson
22
Before Calling Branson for Assistance
22
Returning Equipment for Repair
23
Get an RGA Number
24
Record Information about the Problem
24
Departments to Contact
25
Pack and Ship the Equipment
26
Obtaining Replacement Parts
26
Models Covered
30
Power Supply Manual Set
31
Chapter 2 Introduction to the 2000X Aed Actuator Models Covered
30
Overview of this Model
31
Features of the System
32
Controls and Indicators
34
Welding Systems
35
Glossary of Terms
37
Chapter 3 Delivery and Handling Shipping and Handling
43
Environmental Specifications
43
Receiving
44
Unpacking
45
Actuator Assemblies
45
Returning Equipment
45
Chapter 4 Installation and Setup about Installation
48
About Installation
48
Unpack the Power Supply
49
Unpack the Stand or Actuator
49
Stand (Actuator on a Base)
50
Stand (Actuator on a Hub)
52
Actuator (Alone)
53
Handling and Unpacking
48
Take Inventory of Small Parts
53
Cables
54
Installation Requirements
55
Location
55
Environmental Specifications
56
Electrical Input Power Ratings
56
Air Cylinder Consumption
57
Factory Air
62
Installation Steps
63
Mounting the Stand (Actuator on Base)
63
Mounting the Stand (Actuator on Hub-Mounted Column)
65
Actuator (Alone)
66
Mount the Power Supply
68
Input Power (Main)
69
Output Power (RF Cable)
69
Interconnect between Power Supply and Actuator
69
Start Switch Connection (Automation)
70
Serial (RS-232) Port Connector
71
Parallel Printer Connector, 2000X Time and 2000X Energy Only
71
User I/O Interface
72
Input Power Plug
75
User I/O DIP Switch (SW1)
76
Module Options DIP Switch
76
Guards and Safety Equipment
77
Emergency Stop Control
77
Rack Mount Installation
78
Assemble the Acoustic Stack
79
For a 15 Khz System
80
For a 20Khz System
80
For a 30Khz System
81
For a 40Khz System
81
Assembling the Acoustic Stack
82
Connecting Tip to Horn
83
Installing the Stack in the Actuator
84
Mounting the Fixture on the Branson Base
87
Testing the Installation
88
Still Need Help
89
Chapter 5: Technical Specifications Technical Specifications
91
Requirement Specifications
91
Performance Specifications
92
Physical Description
93
Standard Items
93
Chapter 6: Operation
97
Actuator Controls
97
Initial Actuator Settings
98
Regulated Air Pressure and Air Pressure Gauge
98
Factory Air Source
99
Downspeed Control
99
Actuator Alignment and Height (Horn Travel)
100
Mechanical Stop
100
Emergency Stop
101
Operating the Actuator
101
Calibration
103
Chapter 7 : Maintenance
103
Periodic and Preventive Maintenance
103
Periodically Clean the Equipment
103
Recondition the Stack (Converter, Booster, and Horn)
104
Routine Component Replacement
106
Parts Lists
107
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Branson 2000X Series Specifications
General
Frequency
20 kHz
Overload Protection
Yes
Frequency Range
19.5 kHz to 20.5 kHz
Voltage
50/60 Hz
Operating Temperature
0 - 40° C
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