BRP SUMMIT User Manual

502 pages

To Next Page

To Next Page

Page #1 background image

Loading...

Page #1 background image

2006

Shop Manual

2005

Shop Manual

REV SERIES

BOMBARDIER RECREATIONAL PRODUCTS INC.

Table of Contents

Default Chapter2
- Table of Contents2
Safety Notice12
Introduction12
- Vehicle Identification Number13
- Engine Serial Number13
- Arrangement of this Manual15
- General Information17
- Illustrations and Procedures17
- Self-Locking Fasteners Procedure17
- Loctite Application Procedure18
- Threadlocker18
- Stripped Thread Repair19
- Gasket Compound20
- Mounting on Shaft20
- Case-In Components21
- Tightening Torque22
Maintenance23
- Maintenance Chart23
- Storage25
- Preseason Preparation29
Troubleshooting31
- Engine31
- Fuel and Oil Systems42
- Drive and Brake Systems45
  - Drive System45
  - Brake System52
- Electrical System53
- Steering and Suspension63
Engines66
- Leak Test66
- Preparation66
- Procedure67
- Finalizing Reassembly68
- Engine Leak Verification Flow Chart69
Exhaust System70
- 377 And 552 Engines71
- Ho, 593 Ho Sdi and 793 Ho Engines72
Engine Removal and Installation75
- Removal from Vehicle77
- Inspection81
- Installation81
- Removal from Vehicle83
- Inspection87
- Installation87
Magneto System88
- General93
- Magneto Flywheel93
- Stator95
- Cps/Trigger Coil95
Top End97
- Troubleshooting100
- Cleaning100
- Disassembly100
- Inspection102
- Assembly102
- Reed Valve107
- Troubleshooting114
- Component Removal with the Engine Installed114
- Cleaning114
- Rave Valve Basic Operation114
- Disassembly114
- Inspection119
- Assembly120
Bottom End125
- Cleaning128
- Disassembly128
- Inspection129
- Assembly129
- Break-In134
- Cleaning138
- Disassembly138
- Inspection139
- Assembly139
- Break-In144
Engine Measurement145
- Cylinder Head Warpage145
- Cylinder Taper145
- Cylinder out of Round145
- Combustion Chamber Volume Measurement146
- Used Piston Measurement147
- Cylinder/Piston Clearance147
- Ring/Piston Groove Clearance149
- Ring End Gap149
- Crankshaft Deflection149
- 8 Cooling System154
- Rewind Starter163
- Oil Injection System171
Fuel System180
- Fuel Tank and Fuel Pump180
- Carburetors, Throttle and Choke Cables190
  - Carburetor - VM Type191
  - Carburetor Tm Type199
- Dpm System208
Engine Management (Power Tek)214
- Overview214
  - Operating Principle215
- Diagnostic Procedures219
- Component Inspection, Replacement and Adjustment226
  - General226
    - Electrical System226
    - Fuel System228
  - Engine Management System229
Engine Management (Sdi)243
- Overview243
  - Operating Principle244
  - Engine Management System (Ems)246
- Diagnostic Procedures252
- Component Inspection, Replacement and Adjustment260
Electrical System289
- Ignition System289
- Charging System303
- Starting System309
  - Troubleshooting311
- Accessories317
Drive System326
- Drive Belt326
- Drive Pulley331
  - Bombardier Lite332
  - Tra III336
- Driven Pulley347
- Pulley Alignment357
- Brake360
  - Hydraulic Brake361
- Chaincase367
- Drive Axle372
- Track380
Rear Suspension385
- Sc Suspension385
- Sc 3 Suspension398
- Sc 4 Suspension411
- Shock Absorber Inspection and Servicing424
Steering/Front Suspension434
- Steering System434
- Front Suspension448
Body/Frame461
- Body461
  - Installation and Adjustment461
  - Plastic Maintenance and Repair462
    - Maintenance462
    - Repair462
- Frame463
Technical Data465
- Fan Cooled Models465
- Liquid Cooled Models470
- Liquid Cooled (Sdi) Models478
Wiring Diagram484
Wiring Diagrams484
- Wiring Diagram Legend484
- Wire Colors484
- Connector Housing Area484
- Housing Reference Per Area485
- Wire Location in Connector Housing485
- Symbols Description487
- Unpluging Connectors488
- Tab and Receptacle Connectors Removal488
- Tab and Receptacle Connectors Installation494

Questions and Answers:

Need help?

Do you have a question about the BRP SUMMIT and is the answer not in the manual?

BRP SUMMIT Specifications

General

Brand	BRP
Model	SUMMIT
Category	Offroad Vehicle
Language	English

Related product manuals

BRP ski-doo SUMMIT 600 HO

Preview: BRP Spyder RT

BRP ski-doo MX Z 380F

BRP ski-doo MX Z 550F

BRP ski-doo MX Z 800 HO

Preview: BRP ski-doo MXZ X 600RS

BRP ski-doo MXZ X 600RS

BRP Ski-doo Tundra Series

BRP ski-doo MACH Z 1000 SDI

BRP ski-doo MX Z X 440 RACING

BRP Can-Am Outlander L STD 2015

Preview: Can-Am Outlander 450 STD 2022

Can-Am Outlander 450 STD 2022

Preview: BRP can-am OUTLANDER 2021 Series

BRP can-am OUTLANDER 2021 Series