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S-FIVE
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185 pages
Manual
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SM40-0103-01E
HEAD OFFICE (F
ACTOR
Y)
#58, SUNG SAN-DONG, CHANGWON, KYUNGNAM, KOREA
TEL : (82-55) 239-7000 / F
AX : (82-55) 239-7524
OVERSEAS SALES OFFICE
#16-6, PIL-DONG 2KA, CHUNG-KU, SEOUL, KOREA
TEL : (82-2) 2274-3171 / F
AX : (82-2) 2269-7997
184
Table of Contents
Main Page
Table of Contents
2
2. Inspections/Adjustments
25
Inspections/Adjustments
25
Regular Inspection Schedule
26
Fuel Line(Fuel Tube)
27
Fuel Line for Clogging
27
Throttle Grip Operation
27
Air Cleaner
28
Spark Plug
29
Cylinder Compression Pressure
29
Carburetor Idling
30
Air Screw Adjustment
30
Brake Fluid
30
Brake Pad/Shoe
31
Brake System
31
Headlight Adjustment
32
Side Stand
32
Suspension
33
Bolts, Nuts, Fasteners
33
Wheels/Tires
33
Steering Head Bearing
34
Battery
34
Service Information
25
3. External Parts
35
External Parts
35
Maintenance Precedure
36
Luggage Box
37
Plug Maintenance Cover/Center Cover
37
Rear Carrier
37
Body Cover
37
Taillight Base
38
Floor Side Cover
38
Floor Panel
38
Engine Hanger Side Cover
39
Front Cover
39
Front Fender
39
Inner Box
39
Front under Cover
40
Front Handle Cover
40
Rear Handle Cover
40
Muffler
41
Rear Fender
41
Rear Wheel Mud Guard
42
Under Cover
42
4. Lubrication System
43
Lubrication System
43
Oil System Drawing
44
Oil Pump Disassembly/Assembly
45
Oil Pump Inspection/Adjustment
45
Oil Pump Bleeding
46
Engine Oil Level Inspection
48
Transmission Oil Inspection
49
Oil Tank Disassembly
50
Lubrication Points
51
5. Fuel System
53
Fuel System
53
Troubleshooting
54
Fuel Tank
55
Air Cleaner Removal
56
Air Cleaner Element Disassembly
56
Carburetor Removal/Installation
56
Carburetor Inspection
58
Throttle Valve
59
Fuel Auto Cock
60
Inlet Pipe Reed Valve
61
Engine Removal/Installation
63
Kick Starter/Continuously Variable Transmission
67
Cylinder Head/Cylinder/Piston
81
Transmission/Crankshaft/Crankcase
89
Front Wheel/Front Fork/Steering
99
Front Wheel/Front Fork/Steering Steering Stem
118
Front Brake Caliper
120
Front Fender
120
Front Handle Cover/Rear Handle Cover
120
Front Wheel
120
Steering Handle
120
Rear Wheel/Brake/Suspension
121
Brake System
129
Front Fork
133
13. Battery/Charging System
141
Battery/Charging System
141
Charging Devices Location
142
Troubleshooting
143
Battery Removal/Installation
144
Battery Inspection
144
Charging System Inspection
144
Headlight Voltage Inspection
146
Regulator/Rectifier Inspection
146
Generator
147
Resister Inspection
149
14. Ignition System
151
Ignition System
151
Ignition Devices Location
152
Troubleshooting
153
Ignition System Inspection (Peak Voltage Measurement)
154
Ignition Coil
155
Excite Coil Inspection
156
Pulse Generator Inspection
156
Ignition Timing Inspection
157
CDI Unit
157
Side Stand Ignition Cut-Off Switch
158
15. Starting System
159
Starting System
159
Starting Devices Location
160
Troubleshooting
161
Starter Motor
162
Starter Pinion Gear Inspection
165
Starter Relay Inspection
165
Lights/Meter/Switches
167
Fuel Unit
168
Oil Level Switch
169
Main Switch
169
Handle Switch Inspection
170
Front Stop Switch Inspection
170
Bulbs Replacement
171
Horn Inspection
173
Troubleshooting
176
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