7-1
7. KICK STARTER/CONTINUOUSLY
VARIABLE TRANSMISSION
SERVICE INFORMATION
GENERAL SAFETY
● Do not allow oil to contact the drive belt or the pulley face. The transmission rate of driving force is reduced with oil
contact.
● Do not operate starter motor while the L. crank case front cover is removed.
NOTE
·Take precautions not to apply the grease oil to the movable drive face or weight roller.
SPECIFICATIONS
7
SERVICE INFORMATION 7-1
TROUBLESHOOTING
7-1
L. SIDE COVER REMOVAL
7-2
KICK STARTER
7-2
ITEM STANDARD SERVICE LIMIT
MOVABLE DRIVE FACE BUSHING INNER DIAMETER
20.035-20.085mm 20.60mm
DRIVE FACE BOSS OUTER DIAMETER
20.011-20.025mm 19.97mm
DRIVE BELT WIDTH 17.5mm 16.50mm
WEIGHT ROLLER OUTER DIAMETER
15.920-16.080mm 15.40mm
CLUTCH OUTER AND INNER DIAMETER
107.0-107.2mm 107.50mm
DRIVEN FACE SPRING PLAY 98.1mm 32.80mm
DRIVEN FACE OUTER DIAMETER 33.965-33.985mm 33.94mm
DRIVEN FACE INNER DIAMETER 34.000-34.025mm 34.06mm
TROUBLESHOOTING
Engine starts but motorcycle does not work.
● Drive belt worn.
● Ramp plate damaged.
● Clutch shoe worn or damaged.
● Movable driven face spring cut.
Engine stops, or the vehicle runs suddenly,
after starting.
● Clutch shoe spring cut.
Vehicle unable to run at the maximum speed,
or lack of output
● Drive belt worn.
● Defective movable driven face spring.
● Weight roller worn.
● Pulley face contaminated.
DRIVE BELT 7-4
DRIVE PULLEY
7-6
CLUTCH/DRIVEN PULLEY
7-8
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