11-6
CYLINDER/PISTON
·Be careful not to drop foreign matters into the
crankcase.
PISTION INSTALLATION
● Remove any gasket material from the crankcase
surface.
CYLINDER INSTALLATION
● Install the dowel pins and a new cylinder gasket on the
crankcase.
·Position the piston “IN” mark on the intake valve
side.
·Place a clean shop towel in the crankcase to keep the
piston pin clip from falling into the crankscase.
● Install the piston, piston pin and a new piston pin clip.
·Be careful not to damage or break the piston rings.
·The piston ring end gaps should not be parallel with
or at 90°to the piston pin.
● Coat the cylinder bore, piston and piston rings with
clean engine oil.
● Carefully lower the cylinder over the piston by
compressing the piston rings.
PISTON PIN CLIP
PISTON PIN CLIP
PISTON PIN CLIP
PISTON PIN CLIP
PISTON PIN CLIP
PISTON PIN CLIP
PISTON PIN CLIP
PISTON PIN CLIP
PISTON PIN CLIP
PISTON PIN CLIP
PISTON PIN CLIP
PISTON PIN CLIP
PISTON PIN CLIP
PISTON PIN CLIP
PISTON PIN CLIP
PISTON PIN CLIP
PISTON PIN CLIP
PISTON PIN CLIP
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
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PISTON
PISTON
PISTON PIN
PISTON PIN
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PISTON PIN
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PISTON PIN
PISTON PIN
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PISTON PIN
PISTON PIN
PISTON PIN
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PISTON PIN
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PISTON PIN
PISTON PIN
DOWEL PINS
DOWEL PINS
DOWEL PINS
DOWEL PINS
DOWEL PINS
DOWEL PINS
DOWEL PINS
DOWEL PINS
DOWEL PINS
DOWEL PINS
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DOWEL PINS
DOWEL PINS
DOWEL PINS
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DOWEL PINS
GASKET
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CYLINDER
CYLINDER
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