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compressed air. When oil or moisture is present in the compressed air, the lifetime of the
pneumatic components will be reduced. This table lists pneumatic parts with an average
factory compressed air condition.
For Reference Purposes:
1. A system operating at 60 welds per minute, 8 hours per day, 5 days per week, 50 weeks per year
completes approximately 7.2 million cycles in 2000 hours.
2. The same system at 24 hours per day, 5 days per week, in 50 weeks completes 21.6 million
cycles in 6000 hours.
3. 24 hours per day, 365 days per year produces 31.5 million cycles in 8760 hours.
Please note that parts replaced during preventive maintenance constitute normal wear
and tear. They are not covered by warranty.
6.1.3 Servicing the Air Filter (Part No. 200-163-009)
The Air Filter is self-draining. If contaminants build up inside the Air Filter, you can bleed
the filter by turning the brass nut on the bottom. If your Air Filter leaks or gets dirty,
follow the instructions below.
Table 6.5 Component Replacements Based on Cycles Run
Number of Cycles Component
At 10 Million Cycles Air Cylinder
At 20 Million Cycles Base Palm Buttons
At 40 Million Cycles
Solenoid Valves
Pressure Regulator
Air Filter
Encoder Assembly
Linear Bearing (2" stroke or greater)
NOTICE
Integrated Welders cycling with less than a 2" stroke can increase the
life by exercising the Integrated Welder for 20 or more cycles at full
stroke. This should be done every 10 thousand cycles of operation.
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